2002 Mci D4000 recalls

There are 6 safety recalls on record for the 2002 Mci D4000, covering 36,609 vehicles in total across all the models in each campaign. Newest first.

All recalls

Structure: body: doorReported December 10, 2025 · 15,454 vehicles affected

What is wrong: Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E4500, D4000, 102D3ISTV, D4500, J4500, D4000ISTV, D4005, D4505, and J3500 transit buses. Please refer to MCI's recall report for specific model year information. The front door lower curb view glazing material is incorrect. As such, these vehicles fail to conform to Federal Motor Vehicle Safety Standard (FMVSS) number 205, "Glazing Materials."
Risk: The incorrect window glazing material may reduce the driver's visibility, increasing the risk of a crash.
Remedy: MCI will replace the glass, free of charge. Owner notification letters were mailed February 4, 2026. Owners may contact MCI customer service at 1‑800‑241‑2947. MCI's number for this recall is 22-005.

Recall number 25V853000 · Recall details

Electrical systemReported October 17, 2013 · 10,016 vehicles affected

What is wrong: Motor Coach Industries (MCI) is recalling certain model year 2000-2012 D, E, G and J series coaches manufactured January 2000 through June 2011 and equipped with Sure Power battery equalizers containing a particular epoxy sealing, aka 'potting', compound. The specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat.
Risk: Once electrically conductive, the material is capable of melting and burning, increasing the risk of a fire.
Remedy: MCI will notify owners, and Sure Power will replace the equalizers, free of charge. Owners may contact MCI at 1‑847‑285‑2000. This campaign is MCI service bulletin 401.

Recall number 13V498000 · Recall details

Equipment adaptive/mobilityReported March 9, 2010 · 4,457 vehicles affected

What is wrong: Mci is recalling certain model year 2000-2009 d4000, model year 2001-2010 d4500 and model year 2005-2007 d4505 coaches equipped with ricon wheelchair lift (wcl) and a cassette-type wcl compartment door. The wheelchair lift may become disengaged from a locked position and slide unrestrained on its rollers in the storage structure, potentially breaking through the cassette door and extending beyond the outside of the door when the coach is in motion, particularly when the coach is making a left turn.
Risk: If the coach is in motion, potential injury to persons and/or damage to other vehicles or property could occur.
Remedy: Mci will provide parts and labor to install free of charge to customers, a ricon designed retrofit kit that includes a spring loaded lock mechanism. The safety recall began on march 31, 2010. Owners may contact mci customer service line at 1‑800‑241‑2947.

Recall number 10V087000 · Recall details

Electrical system: 12v/24v/48v batteryReported December 19, 2006 · 1,617 vehicles affected

What is wrong: On certain motor coaches, the boost connector housing can fail over time, exposing the positive and negative terminals.
Risk: This could result in the grounding of an unprotected circuit and could lead to a thermal event if not corrected.
Remedy: Customers are being advised to remove the boost connector and discard it. Customers will be offered a new design boost connector as an alternative at no cost. The recall began on january 2, 2007. Owners may contact mci at 1‑800‑241‑2947.

Recall number 06V481000 · Recall details

Engine and engine cooling: engine: dieselReported April 27, 2006 · 4,765 vehicles affected

What is wrong: On certain motor coaches equipped with detroit diesel series 60 engines, the turbocharger compressors can fail.
Risk: A fire can result should the turbocharger fail.
Remedy: Detroit diesel is conducting this recall (please see 06e019000) and will remedy these motor coaches. The engines will be repaired free of charge. Owners may contact detroit diesel at 313‑592‑3708 or motor coach at 866‑624‑2622.

Recall number 06V140000 · Recall details

Electrical system: wiringReported April 4, 2002 · 300 vehicles affected

What is wrong: On certain motor coaches that have multiplex systems, when the coach's defroster motor is activated, certain high speed cell net controllers (hcnc) may lock up.
Risk: As a consequence of this lock up, the functions and systems that are part of the multiplex system will remain at their status immediately prior to the lockup. This could affect the electrical operation of brake lights, turn signals, ignition, instrumentation, etc.
Remedy: Owners will be provided with defroster motor relays equipped with suppression resistors and installation instructions. Dealers will also replace the hcnc modules with upgraded modules. Owner notification is expected to begin during april 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact mci at 1‑800‑241‑2947.

Recall number 02V103000 · Recall details

Questions about the 2002 Mci D4000 recalls

How do I check if my 2002 Mci D4000 has an open recall?

Enter your VIN in the VIN decoder on this page to see the recalls for your exact model and year, then confirm with any dealer of the brand or the manufacturer, who can tell you whether the repair was already done on your car.

Do I have to pay for a recall repair?

No. Safety recall repairs are free at any authorized dealer of the brand, even if the car is out of warranty or you are not the first owner.

How many recalls does the 2002 Mci D4000 have?

6, covering structure, electrical system and equipment adaptive/mobility.

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