The worst 2004 New Flyer GE40LF problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
Problems by type
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Recalls 2
Equipment adaptive/mobility
- What is wrong
- On certain transit buses, the spot welds which hold the wheelchair ramp hinge assembly together can fail allowing the ramp to separate, when deployed under load, from the bus frame.
- Risk
- Separation of the ramp from the vehicle could result in injury to passengers on the ramp.
- Remedy
- Dealers will add new hardware to the hinges which will make the spot-welding redundant. The recall began on february 15, 2006. Owners may contact new flyer at 1‑204‑934‑4874.
Recall number 06V034000 · Recall details
Service brakes, air: supply: check valve
- What is wrong
- On certain transit buses equipped with relay valves built by haldex/midland and distributed by meritor/wabco with valve body date code of 342a4k. This valve, which is installed in the rear axle air brake circuit, can fail resulting in a loss of air pressure to the rear service brakes.
- Risk
- Failure of the valve would disable the rear axle service brake circuit and result in extended stopping distances which could result in a crash.
- Remedy
- Dealers will inspect to see if the installed relay valve has a date code of 342a4k and if necessary will replace the valve free of charge. The recall began on january 25, 2006. Owners may contact new flyer at 204‑934‑4803.
Recall number 06V015000 · Recall details
Technical service bulletins for the 2004 New Flyer GE40LF 5
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg...
- This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation...
- Technical service information bulletin - relocate intake filter for ise air compressor.
- Techical Service Bulletin for the Ford 6.8 V-10 WSG-1068 Gasoline Engine Oil Cooler.
- Technical Service Bulletin for the Ultra Capacitor Air Intake Filter Change Interval
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Questions about the 2004 New Flyer GE40LF
Is the 2004 New Flyer GE40LF reliable?
Owners have filed 0 complaints about the 2004 New Flyer GE40LF.
What is the most common problem with the 2004 New Flyer GE40LF?
There are not enough complaints to tell.
How many recalls does the 2004 New Flyer GE40LF have?
2 recalls, covering equipment adaptive/mobility and service brakes, air.
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