The worst 2016 New Flyer XD40 problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
Problems by type
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Recalls 3
Equipment
- What is wrong
- New Flyer of America, Inc. (New Flyer) is recalling certain 2015-2017 New Flyer XD40 and XN60, 2015 XD60 and XDE40 and 2013-2017 XN40 vehicles, equipped with certain Kidde Technologies, Inc. (KTI) KDS-25 fire extinguishers as part of the optional fire suppression system. The actuator of the extinguisher may not function properly, preventing the fire extinguisher from discharging the fire suppression agent in the event of a fire.
- Risk
- If the fire suppression system does not work as intended, it can increase the risk of injury in the event of a fire.
- Remedy
- New Flyer has notified owners, and KTI will inspect the fire suppression systems and replace the electrical piston actuators, as necessary, free of charge. The recall began on November 29, 2018. Owners may contact New Flyer customer service at 1‑204‑224‑6706. New Flyer's number for this recall is R18-020.
Recall number 18V827000 · Recall details
Seat belts
- What is wrong
- New Flyer Industries Ltd. (New Flyer) is recalling certain 2015-2016 MD30, 2016 MD35, 2017 XD35, XD60, XDE35, XDE40, XDE60, XN35 and 2016-2017 XD40 and XN40 transit buses, equipped with certain Recaro Commercial Bus Driver Seats (models Ergo R, Ergo D, AM71, AM72 and AM80). The seat belt buckle may be stuck in the locked position, preventing the seat belt tongue from being able to be inserted and locked.
- Risk
- If the seat belt cannot be latched, the bus may be operated without the seat belt being used, increasing the risk of injury in the event of a crash.
- Remedy
- New Flyer has notified owners and work with the supplier to replace the buckle housings, free of charge. The recall began September 15, 2017. Owners may contact New Flyer customer service at 1‑204‑224‑6706. New Flyers' number for this recall is R17-017.
Recall number 17V539000 · Recall details
Electrical system: software
- What is wrong
- New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XN35, 2014-2016 XD35, XD60, XDE40, 2015-2016 XD40, XDE60, 2014 XDE35, 2013-2015 XE40, 2013-2016 XN40, XN60, and 2014-2015 XT40, and XT60 transit buses. These buses have an Electric Transit Operator (ETO) controller that controls the bus door motor function which may have a software defect which can cause failure of the rear door guide roller linkage resulting in a bus' rear door opening unexpectedly while the bus is in motion.
- Risk
- If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers.
- Remedy
- New Flyer will notify owners, and dealers will install a firmware upgrade, and replace the roller bracket plates, free of charge. The recall began on May 4, 2016. Owners may contact New Flyer customer service at 1‑204‑224‑6706. New Flyer's number for this recall is R16-005.
Recall number 16V223000 · Recall details
Technical service bulletins for the 2016 New Flyer XD40 22
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- Instructions to remove DEF sensor bypass calibration from engine ECM and new sensor installation AR
- This Maintenance Instruction Describes How to Replace RECARO Seatbelts.
- This Service Manual Bulletin Provides Updated Preventive Maintenace Interval for the Crankcase Breather...
- This Maintenance Instruction Decribes How to Add Relay for Auto Neutral Signal to Transmission Control Module.
- This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg...
- This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation...
- This Maintenance Instruction Describes How to Ensure Proper Clearance Between CAC Exhaust Support and Gen...
- This Service Manual Bulletin provides new inspection and replacement requirements for the coolant hoses...
- This Service Manual Bulletin provides new information on how to check for proper chain tension, as...
- This Maintenance Instruction Describes How to Add Heat Shrink to Rear Camera Pigtail (wiring).
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Questions about the 2016 New Flyer XD40
Is the 2016 New Flyer XD40 reliable?
Owners have filed 0 complaints about the 2016 New Flyer XD40.
What is the most common problem with the 2016 New Flyer XD40?
There are not enough complaints to tell.
How many recalls does the 2016 New Flyer XD40 have?
3 recalls, covering equipment, seat belts and electrical system.
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