2002 Nissan Xterra problems

What is wrong

Nissan is recalling certain model year 2002-2004 frontier vehicles manufactured from july 9, 2001 through october 20, 2004, and model year 2002-2004, xterra vehicles manufactured from july 9, 2001, through january 6, 2005. Over time corrosion may form in the lower steering column joint and limit movement of the joint. The limited movement of this joint may create excessive load on the lower steering column shaft. If the vehicle continues to be driven in this condition, it may lead to cracking of the shaft during low speed maneuvers that require large steering inputs.

Risk

The shaft may break which could result in loss of steering control during these low speed maneuvers increasing the risk of a crash.

Remedy

The steering column shaft and joint will be replaced with a shaft of a different design. This service will be performed free of charge. The recall began on december 13, 2010. Owners may contact nissan at 1‑800‑647‑7261.

Recall number 10V554000 · Recall details

What is wrong

On certain pickup trucks equipped with six cylinder engines and sport utility vehicles equipped with four or six cylinder engines, the fuel pump terminal on the fuel-sending unit can develop a crack in the plastic molding. This can cause the terminal strip to corrode under some environmental conditions.

Risk

If corrosion occurs, the terminal strip could eventually break causing the fuel pump to stop operation. This will result in not being able to start the engine or cause the engine to stop running without warning, which can result in a crash.

Remedy

In the following states, dealers will replace the fuel-sending unit. These states are connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, tennessee, vermont, virginia, west virginia, wisconsin, and the district of columbia. In the other states, the dealer will inspect the fuel pump terminal on the sending unit for corrosion. If corrosion is present, the dealer will replace the unit. If there is not corrosion, the dealer will apply sealant to the terminal housing to help prevent corrosion in the future. Owner notification began on june 28, 2004. Owners should contact nissan at 1‑800‑647‑7261.

Recall number 04V230000 · Recall details

What is wrong

On certain vehicles, the electrical connector for the driver air bag may come loose. If the connector comes loose, the supplemental air bag warning light flashes intermittently.

Risk

The driver side air bag will not deploy in the event of a crash, increasing the risk of personal injury.

Remedy

Dealers will install a retaining clip on the clock spring electrical connector. Owner notification began april 21, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact nissan at 1‑800‑647‑7261.

Recall number 03V061000 · Recall details

What is wrong

On certain pickup trucks and sport utility vehicles equipped with a supercharger, under certain conditions, such as full throttle in low gear when the engine is not fully warmed up and at cold ambient temperature, the amount of intake air flow through the air flow meter may exceed the maximum preset diagnosis limit value.

Risk

This will cause the engine control system to go into the failsafe mode. Under this condition, the malfunction indicator lamp will illuminate and engine speed will not exceed 2400 RPM regardless of the throttle position, increasing the risk of a crash.

Remedy

Dealers will reprogram the electronic control module. Owner notification began january 15, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact nissan at 1‑800‑647‑7261.

Recall number 02V298000 · Recall details

What is wrong

On certain pickup trucks and sport utility vehicles, water may enter the rear axle housing due to inadequate sealing of the anti-lock braking system (ABS) sensor.

Risk

This can result in corrosion and eventual failure of the wheel bearing. If this occurs, the wheel assembly could separate from the vehicle increasing the risk of a crash.

Remedy

Dealers will inspect the rear axle for water intrusion and any affected components will be replaced. The ABS sensor will be resealed to prevent water intrusion. Owner notification began december 10, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact nissan at 1‑800‑647‑7261.

Recall number 02V299000 · Recall details

Mr. Kent jones of kernersville, nc, submitted a petition to the federal safety agency by e-mail dated july 1, 2003, requesting the federal safety agency to investigate the brake rotors on my 2002 nissan xterra vehicles.the petitioner alleged that the brake rotors in these vehicles were defective because the rotors overheat and warp from normal usage.a review of odi's database for complaints regarding my 2001 through my 2003 nissan xterra vehicles identified only two reports related to brake rotor warping; one for a my 2001 and one for a my 2002.the complaint for the my 2002 nissan xterra was reported by the petitioner.brake rotor warping can result in brake pulsation and shaking when the brake is applied.brake pulsation, tire or suspension vibration, and similar conditions are an obvious annoyance to the driver, but generally do not cause a driver to lose control of a vehicle.furthermore, even if left uncorrected, any potential increase in stopping distance will be negligible. Therefore, this condition does not normally constitute a safety defect, even if it occurs with far more often frequency. In view of the foregoing, it is unlikely that the federal safety agency would issue an order for the notification and remedy of an alleged safety-related defect as defined by the petitioner in the my 2002 nissan xterra vehicles at the conclusion of an investigation.therefore, in view of the need to allocate and prioritize the federal safety agency's limited resources to best accomplish the agency's safety mission, the petition is denied.

DP03005

In its letter dated february 21, 2003 to the federal safety agency, nissan stated that it will conduct a safety recall of approximately 27,385 my 2002 nissan xterra vehicles produced from 6/12/01 (start of production) to 11/1/01 as well as approximately 37,177 my 2002 nissan altima vehicles produced from 6/13/01 (start of production) to 10/25/01.vehicles manufactured after these dates are not affected.nissan stated that the clockspring electrical connector may not be fully secured to the driver-side air bag module squib pin connector due to the retaining groove in the module not having sufficient depth to hold the connector in the assembled position.a retaining clip will be installed on the clockspring electrical connector.see recall 03v‑061 for additional information.

EA02020

PE02038