2013 Palomino Columbus problems

What is wrong

Forest River, Inc. (Forest River) is recalling certain model year 2015-2017 FR3 motorhomes manufactured September 24, 2014, to May 12, 2016; 2015-2017 Prime Time Spartan toyhaulers manufactured June 10, 2014, to May 31, 2016; 2013-2016 Palomino Columbus toyhaulers manufactured October 4, 2012, to December 4, 2015; and 2015-2016 XLR Thunderbolt and Nitro toyhaulers manufactured May 23, 2014, to November 23, 2016. These vehicles were equipped with certain aluminum, black, ladders manufactured by Christianson Industries. The affected ladders have retractable hinges, each with a welded 'top hat' that can separate from the hinge.

Risk

If the hinges separate from the ladder while in use, the ladder may fall from the vehicle, increasing the risk of injury.

Remedy

Forest River will notify owners, and dealers will install a remedy kit to correct the issue, free of charge. The recall began on January 3, 2017. Owners may contact Forest River customer service at 1‑574‑206‑7600. Forest River's number for this recall is 51-11102016-0271.

Recall number 16V828000 · Recall details

What is wrong

Forest River is recalling certain model year 2013-2014 Forest River models Blue Ridge, Cardinal, Cherokee, Columbus, EVO, Georgetown, Flagstaff, Forester, Lexington, Puma, Rockwood, Sabre, Salem, Sandpiper, Sandstorm, Sierra, Stealth, Sunseeker, Wildcat, Wildwood, Work and Play and XLR; Coachmen models Brookstone, Catalina, Chaparral, Concord, Encounter, Freedom Express, Freelander, Leprechaun, Mirada, Pursuit, and Sportcoach; Prime Time models Avenger, Crusader, Lacrosse, Saniber, and Tracer; Palomino model Maverick Truck Camper; Cargo Mate model Eliminator and Shasta models Revere, Phoenix recreational vehicles manufactured from February 13, 2013, through April 18, 2013. Due to a design change in the power awning motor assembly, the motor assembly screws may unknowingly shear.

Risk

If the motor assembly screws shear, it is possible that the awning can unfurl unexpectedly, either while the vehicle is at rest or while in transit, increasing the risk of personal injury or a vehicle crash.

Remedy

Forest River will notify owners and Dometic staff will replace the affected motors with motors of a different design. The safety recall began on July 29, 2013. Owners may contact Forest River at 1‑574‑389‑4600 or Dometic at 1‑888‑447‑0003 for more information. Owners are being instructed not to drive their vehicle until repairs can be performed.

Recall number 13V203000 · Recall details

The Office of Defects Investigation (ODI) opened this investigation based on 8 Vehicle Owner Questionnaires (VOQ) alleging grease contamination on the trailer brake shoes or drums.This condition could potentially increase the towing vehicle's stopping distance and therefore increase the risk of a crash.During the investigation, ODI received 2 additional VOQs alleging the same problem.ODI sent Information Request letters to Forest River and the component supplier, Lippert Components, Inc. (LCI).In response, each provided complaint and warranty information for the subject & peer vehicles and components respectively.ODI visited multiple Recreational Vehicle (RV) dealers to survey their pre-delivery and maintenance inspections.In addition to local dealerships, ODI visited the Columbus, Forest River and LCI axle plants.ODI observed the hub assembly process at LCI and noted that the hub and bearings are assembled at a subassembly station and greased before transferring them to the main line for assembly on the axle.This allows for grease to escape the seal before ever being assembled.If the grease is not completely removed by the employee just prior to assembly, it may remain on the braking surface. A thorough review of the available data revealed one crash.The crash was minor and although an injury was reported, ODI was not able to confirm as no police report had been generated.ODI attempted to interview both parties; however, the subject vehicle owner was the only respondent.At the time of the incident, no injuries were apparent and the police therefore did not respond.The subject vehicle owner later learned that the other party claimed an injury.ODI's review of warranty data indicated that most owners recognized an issue with their trailer brakes early in the life of the trailer.RVs are typically returned to the dealer for warranty work after the first month or two of ownership.Many units were corrected during this initial break in period.Others were corrected when receiving the first annual service, as is recommended in the owner's manual.Grease on the vehicle's braking surface can diminish the vehicle's brake performance.However, as this issue exists at the time the trailer is originally purchased and does not get progressively worse over time and given that the trailers have one to two years in service with no significant events as the result of brake degradation, ODI does not believe this condition presents an unreasonable risk to safety.Forest River has initiated an Owner Notification Program (ONP) and will alert each subject vehicle owner that their unit should be inspected for grease on the braking surfaces if they have not already done so. LCI claims to have improved their training and material handling practices to reduce future issues.This investigation is closed as further use of agency resources does not appear to be warranted. The closing of this investigation does not constitute a finding by the federal safety agency that no safety-related defect exists. The agency reserves the right to take further action if warranted by the circumstances.The ODI reports cited above can be reviewed at: http://www-odi.the federal safety agency.dot.gov/owners/Searchreference under the following complaint identification numbers: 110546092, 10560304, 10561961, 10563621, 10563591, 10564143, 10563464, 10567696, 10577479, 10587690

PE14008