The worst 2015 Proterra Catalyst problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
Recalls 4
Steering: gear box (other than rack and pinion)
- What is wrong
- Proterra, Inc. (Proterra) is recalling certain 2017-2019 35 foot Catalyst E2, 2017-2019 40 foot E2, 2020-2021 35 foot RR, 2019-2020 40 foot RR, 2019-2022 40 foot ZX5, and 2020-2022 35 foot ZX5 buses. The plexus adhesive between the torque limiter plate and the bus body may be insufficient, causing the bolts that secure the steering gearbox to loosen.
- Risk
- A loose steering gearbox can cause a loss of steering control, increasing the risk of a crash.
- Remedy
- Dealers will install a mechanical fastener and new bolts on the steering gearbox, and install a new torque plate, as necessary, free of charge. Owner notification letters were mailed October 7, 2022. Owners may contact Proterra's customer service at 1‑864‑438‑0000.
Recall number 22V114000 · Recall details
Service brakes
- What is wrong
- Proterra, Inc. (Proterra) is recalling certain 2015-2018 Catalyst 40 buses equipped with an optional tow fitting and airline that allows a tow truck to operate the rear brakes on the vehicle. The mesh cap covering the airline for the tow fitting can be clogged with road debris in inclement weather, possibly resulting in a build up of air pressure in the rear brake system.
- Risk
- A build up of air pressure can cause the brakes to drag and possibly overheat, increasing the risk of fire.
- Remedy
- Proterra will notify owners, and dealers will install an additional shield to the tow fitting that protects the mesh cap, free of charge. The recall began June 4, 2019. Owners may contact Proterra customer service at 1‑864‑438‑0000.
Recall number 19V283000 · Recall details
Tires
- What is wrong
- Proterra Inc., (Proterra) is recalling certain 2015-2018 Catalyst 40 and 35 transit buses. The affected vehicles are equipped with a four point height control system that may cause a load imbalance, overloading the front tires.
- Risk
- An overloaded front tire may fail unexpectedly, increasing the risk of crash.
- Remedy
- Proterra will notify owners, and dealers will convert the current four point ride height system into a three point system to prevent the front tires from being overloaded, free of charge. The recall began March 26, 2019. Owners may contact Proterra customer service at 1‑864‑438‑0000.
Recall number 19V062000 · Recall details
Equipment: other: labels
- What is wrong
- Proterra, Inc is recalling certain 2015-2018 Catalyst 40, and Catalyst 35 buses. The certification label may list an incorrect gross front axle weight rating and/or incorrect tire pressures. As such, these vehicles fail to comply with the requirements of 49 CFR Part 567, "Certification."
- Risk
- If the tire pressure is understated, an underinflated tire may result in an increased risk of tire failure, increasing the risk of a crash.
- Remedy
- Proterra will notify owners, and dealers will replace the certification labels with correct information for all affected customers, free of charge. The recall began March 12, 2019. Owners may contact Proterra customer service at 1‑864‑438‑0000.
Recall number 19V034000 · Recall details
Technical service bulletins for the 2015 Proterra Catalyst 11
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- Repair instructions for the telemetry system on the heavy duty transit buses if the system is not reporting.
- Repair instructions for transit buses that are not TPI bodies to replace the gearbox fasteners with...
- Transit bus repair instructions to install a drain in the cavity where the ADA ramp sits.
- Transit bus fleet check to inspect the steering gearboxes and replace hardware.
- Transit bus repair to the exterior compartment panels to include a larger latch catch to support tolerance...
- Transit bus repair instruction for the charge blade on the roof of the bus to supplement the repair manual...
- The brackets and latches on 40ft Catalyst buses holding the lid on the clamshell covering rooftop...
- Pin placement in the dash DMUXK connector was incorrect and caused the ICAN network to be improperly...
- This Technical Service Bulletin updates the vehicle Magnetek
- Technical Service Bulletin Front Axle Control Arm Retrofit (RL75EC to RL82EC) was issued to replace the...
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Questions about the 2015 Proterra Catalyst
Is the 2015 Proterra Catalyst reliable?
Owners have filed 0 complaints about the 2015 Proterra Catalyst.
What is the most common problem with the 2015 Proterra Catalyst?
There are not enough complaints to tell.
How many recalls does the 2015 Proterra Catalyst have?
4 recalls, covering steering, service brakes and tires.
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