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2006 Saturn Ion fuel system problems

238 complaints (19% of all complaints for this car). Typical mileage when it fails: 80,000. 3 crashes reported.

owner complaints
238
of this car's complaints
19%
typical mileage
80,000
crashes
3
recalls
1

Which part fails

  • Delivery: fuel pump
    40
  • Delivery: hoses, lines/piping, and fittings
    3
  • Storage: tank assembly
    1

At what mileage

Complaints by mileage at the time of the problem.

0k-25k
25k-50k
50k-75k
75k-100k
100k-125k
125k-150k
150k-175k
175k-200k
200k+

Saturn Ion fuel system problems in other years

20032004200520062007

Specific symptoms reported on the 2006 Saturn Ion fuel system

Phrases found in the owners' own descriptions, so one complaint can mention several symptoms.

Fuel pump 153Fuel leak 102Fuel smell 94

Related recalls

Fuel system, gasoline: delivery: fuel pumpReported October 29, 2009 · 69,139 vehicles affected
What is wrong
General motors is recalling certain model year 2006 chevrolet cobalt and saturn ion vehicles originally sold in or currently registered in the states of arizona and nevada; and model year 2007 chevrolet cobalt, pontiac g5 and saturn ion vehicles originally sold in or currently registered in the states of arizona, california, florida, nevada and texas. The plastic supply or return port on the modular reservoir assembly may crack. If either of these ports develops a crack, fuel will leak from the area. If the crack becomes large enough, fuel may be observed dripping onto the ground and vehicle performance may be affected.
Risk
Fuel leakage, in the presence of an ignition source, could result in a fire.
Remedy
Dealers will replace the fuel pump module free of charge. A special coverage will be implemented in the same time frame for model year 2006 vehicles registered in alabama, arkansas, california, florida, georgia, hawaii, louisiana, mississippi, north carolina, new mexico, oklahoma, south carolina, tennessee and texas and model year 2007 vehicles registered in: alabama, arkansas, georgia, hawaii, louisiana, mississippi, north carolina, new mexico, oklahoma, south carolina and tennessee. The safety recall is expected to begin on or before february 4, 2010. Owners may contact chevrolet at 1‑800‑630‑2438, saturn at 1‑800‑972‑8876 and pontiac at 1‑800‑620‑7668 or at the owner center at www.gmownercenter.com.

Recall number 09V419000 · Recall details

What 2006 Saturn Ion owners say

Most recent owner complaints, unedited.

Filed Feb 7, 2024 · Engine, Fuel system · TX

Airbags

Filed Apr 15, 2022 · Fuel system · 84,000 miles · MN

The contact's mother owns a 2006 Saturn Ion. The contact stated that after driving the vehicle to his residence and parking the vehicle in the garage, he observed that a puddle of gasoline had accumulated overnight underneath the vehicle from the fuel tank by the driver's side rear wheel. The contact had not taken the vehicle to a local dealer or independent mechanic. The vehicle had not been diagnosed or repaired. The contact stated that the failure might be related to the federal safety agency Campaign Number: 09V419000 (Fuel System, Gasoline). The manufacturer had been informed of the failure. The failure mileage was approximately 84,000.

Filed Dec 1, 2021 · Fuel system · NY

Fuel and evap line rusted out inside heat wrap for exhaust pipe near rear drivers tire. Pumped out fuel onto street.

Filed Oct 16, 2021 · Fuel system · LA · fire

The year, make, and model of my car has a factory recall for the fuel pump failing. I went to the dealership and they informed me my Vin # wasn't included and their was nothing they could do about it. My vehicle started leaking fuel last week so I dropped the tank and removed the fuel pump. I have done my homework on this including watching several videos on YouTube concerning this issue and I'm 100% positive this fuel pump has failed in the exact location that all the other recalls have and yet my Vin number isn't on the recall according to this GMC service department manager. I am going to have to put a fuel pump in at my expense today because it's my transportation for work but I'm very upset about this situation and GMCs failure to have my vehicle included and having to replace their defected fuel pump. It's very frustrating knowing I'm putting my time and money towards it because I have my hands full trying to replace the house that Hurricane Ida destroyed about a month ago. We need help with this situation because our money is very tight and don't really have it to fix GMCs mistake. I will keep the fuel pump that came out of it along with the receipt for it so anyone can clearly see that I'm not only correct but being shafted on the recall. Thanks have a nice day I'll be eagerly awaiting your response

Filed Jul 26, 2021 · Fuel system · IN

The car is leaking gas from the gas tank. I see recalls from this year, make and model from this vehicle yet when I put my VIN in it says 0 recalls.

Filed Mar 11, 2021 · Airbags, Electrical · 154,123 miles · AL · crash · 1 injury

The rpms jump around and the A/C makes noise and lights flicker at times. The car will just stall in the middle of an intersection or when I'm turning onto another road. It's quite scary with children in the car. My main concern is a large SUV put it in reverse and hit the front of my car before ending up on the hood near the windshield. She was going pretty fast and pushed my car pretty far but no airbag! Then on a separate occasion I was doing 55 miles when a large animal darted out in front of me. My front end and radiator and front end were shot. Even split my passenger side dash open and had to be towed off but no airbags!! Exactly how do I have to be going for me to have protection????

Filed Oct 27, 2020 · Fuel system · 154,917 miles · RI

Tl* the contact owns a 2006 saturn ion. The contact stated while the vehicle was being inspected by independent mechanic, she was informed that the vehicle had a fuel leak and needed the fuel pump and fuel tank to be replaced. The vehicle was not diagnosed nor repaired. A dealer was not contacted. The manufacturer had not been informed of failure. The failure mileage was approximately 154,917.

Filed Jun 17, 2020 · Fuel system · 123,456 miles · IA

I started smelling gas when getting out of car. Then it got progressively stronger gas smell that lingered on strong an hour after the car had been sitting. So I checked for gas leak on exterior of gas tank and found extreme amount of gas coming from both of the fuel lines of the fuel module on top of tank. This didn't start until the weather has become warm in the 80 s and 90s.

Filed Aug 30, 2019 · Fuel system · CA

Lately have been noticing by myself and others, strong fuel smell around car. While cleaning out various paperwork, I found a recall letter dated 8/2015 regarding cracked fuel tank inlet control valve. I really need this problem looked into as I am hesitant to drive with the horrid gas smell. Please advise as soon as possible. Thank you

Filed Jun 24, 2019 · Fuel system · IN

The car is having the same difficulties as the other cars covered by the recall. It was made in tennessee. The manufacturer is refusing to correct the problem and states the car is not cover under the recall. Car can't be driven due to smell of gas and due to the information I have researched it may start a fire. I would like them to correct the problem.

Questions about the 2006 Saturn Ion fuel system

Does the 2006 Saturn Ion have fuel system problems?

Owners have filed 238 complaints about the fuel system of the 2006 Saturn Ion, 19% of all its complaints.

At what mileage do 2006 Saturn Ion fuel system problems start?

The typical (median) mileage in owner complaints is 80,000 miles.

Was there a recall on the 2006 Saturn Ion fuel system?

Yes, 1 recall: 09V419000. Check your VIN to see if your car still needs the free repair.

What year does the Saturn Ion have the most fuel system problems?

The Saturn Ion model years with the most fuel system complaints are 2006 (238 complaints), 2007 (208 complaints) and 2004 (52 complaints).

Other 2006 Saturn Ion problems

Steering 544Electrical 392Engine 71Airbags 61Transmission 36Body 24Acceleration 17Suspension 14Visibility 14Brakes 13Locks 12Driver assistance 11Lights 8Tires 7Seat belts 5Wheels 3

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