Check a VIN

2006 Saturn Ion: fuel pump failure

153 of the 1,235 complaints about the 2006 Saturn Ion describe fuel pump failure.

owner complaints
153
of this car's complaints
12%
typical repair cost reported
$600
typical mileage
72,000
recalls
1
Is there a fix? There is 1 recall and 1 service bulletin for this area of the car. See below

Fuel pump failure by model year

What owners say

Filed Oct 16, 2021 · Fuel system · LA · fire

The year, make, and model of my car has a factory recall for the fuel pump failing. I went to the dealership and they informed me my Vin # wasn't included and their was nothing they could do about it. My vehicle started leaking fuel last week so I dropped the tank and removed the fuel pump. I have done my homework on this including watching several videos on YouTube concerning this issue and I'm 100% positive this fuel pump has failed in the exact location that all the other recalls have and yet my Vin number isn't on the recall according to this GMC service department manager. I am going to have to put a fuel pump in at my expense today because it's my transportation for work but I'm very upset about this situation and GMCs failure to have my vehicle included and having to replace their defected fuel pump. It's very frustrating knowing I'm putting my time and money towards it because I have my hands full trying to replace the house that Hurricane Ida destroyed about a month ago. We need help with this situation because our money is very tight and don't really have it to fix GMCs mistake. I will keep the fuel pump that came out of it along with the receipt for it so anyone can clearly see that I'm not only correct but being shafted on the recall. Thanks have a nice day I'll be eagerly awaiting your response

Filed Oct 27, 2020 · Fuel system · 154,917 miles · RI

Tl* the contact owns a 2006 saturn ion. The contact stated while the vehicle was being inspected by independent mechanic, she was informed that the vehicle had a fuel leak and needed the fuel pump and fuel tank to be replaced. The vehicle was not diagnosed nor repaired. A dealer was not contacted. The manufacturer had not been informed of failure. The failure mileage was approximately 154,917.

Filed Apr 10, 2019 · Fuel system · 45,000 miles · CA

Tl* the contact owns a 2006 saturn ion. The contact smelled fuel fumes inside the vehicle. Gold star buick gmc (1980 n davis rd, salinas, ca 93907, (831) 240-4859) diagnosed that the fuel tank and fuel pump needed replacement. The vehicle was not repaired because the dealer did not have the parts and the contact was still required to make a partial payment. The contact asked for a rental vehicle, but her request was denied. The contact had to drive the vehicle home with it leaking fuel. The contact was concerned for her safety. The dealer mentioned that there was special coverage for certain parts under a warranty. The manufacturer was contacted, but did not disclose a lot of information due to the fact that the contact was speaking with her attorney. The vehicle was not repaired. The failure mileage was 45,000.

Filed Jun 23, 2017 · Fuel system · 153,272 miles · WI

Tl* the contact owns a 2006 saturn ion. While driving unknown speeds, fuel leaked without warning. The contact called a local dealer (klein chevrolet buick located ar 111 w madison st clintonville, wi 54929 715‑309‑5708), but could not be serviced because the fuel pump module needed to be replaced and was not covered under the recall remedy. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was 153,272.

Filed May 13, 2017 · Fuel system · 137,000 miles · KY

I noticed that my car smelled like gas, and then when I parked and got out I saw a puddle of gas under my car. My car is the saturn ion 'redline' for some reason I can't pull up my car only a regular saturn ion but my car is different. I could tell the gas was coming from the top of my tank. When I dropped the tank I could see that the fuel lines on my fuel pump were broken! The lines were broke right at the pump. On the saturn and redline forum I see that my car isn't the only redline to have this problem my car only has approx 137000 miles on it, the fuel pump should not have broke like that. There is recalls on some saturn ions in certain states for the fuel pump lines breaking just like mine did. My car was put together in tennessee I bought it brand new in 2006 in new jersey and now I live in kentucky. I don't believe I should have to pay for a new fuel pump when this problem is obviously not just limited to saturn ions in arizona and nevada. My kids and myself got sick from the gas fumes and we're lucky not to of had some sort of spark hit the puddle of gas under my car.

Filed Mar 11, 2017 · Fuel system · 101,683 miles · GA

In october of last year (2016) I started smelling gas really bad so I took my car to a local repair shop and had it checked out (my local dealership is about 20 miles away). They said it was the fuel pump and it needed to be replaced right away and in my mind all I was thinking was my car could catch on fire so I had them repair it right away( $437.79). Later I find out that is under a special coverage recall and it could only be repaired by the dealership for the repairs to be covered. I contacted customer care and was told to submit the paperwork and they would check into it . I submitted paperwork in january 2017 and have waited for response , now in march 2017 I decide to contact them because I have had no need they tell me that my request was denied because the reimbursement campaign ended in 2014. I was told that if I have the problem again they would be happy to repair it at the dealership. My car is 11 years old and 104,050 miles on it. I wold hope that the pump would last longer than a few thousand miles because from what I understand it has a mileage cap. So in short I am out almost $500.00 .

Filed Dec 28, 2016 · Fuel system · 170,000 miles · CA

Gas leaking from tank area when driving and sitting . There is a recall for fuel pump for 2006 ion but don't say this one .

Filed Dec 27, 2016 · Fuel system · 188,000 miles · MI

Tl* the contact owns a 2006 saturn ion. The contact stated that there had been the presence of a fuel leak associated with the fuel pump. The vehicle was taken to an independent mechanic but the technician was unable to determine where the vehicle was leaking. The vehcile was not repaired. The VIN was not included in the federal safety agency campaign number: 09v419000 (fuel system, gasoline). The manufacturer was notified of the failure. The approximate failure mileage was 188,000.

Filed Oct 12, 2016 · Fuel system · 85,900 miles · MA

Tl* the contact owns a 2006 saturn ion. Upon attempting to enter the vehicle, there was an abnormally strong fuel odor coming from the vehicle. The vehicle was taken to an independent mechanic where it was confirmed that there was a fuel leak, the fuel lines were corroded, and the fuel pump or fuel tank may need to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 85,900.

Filed Sep 2, 2016 · Fuel system · 80,000 miles · OH

Saturn ion recall on fuel pump module; I am writing due to the recall that replaces the fuel pump module, but does not replace the fuel lines. I do not understand why the recall does not cover to replace both fuel lines and module, considering they are both affected and are a high risk factor. After replacing my module, my car leaked more fuel because my fuel lines were in such bad shape, and at the time I could not afford to replace my fuel lines. I could then only drive my car to my house from the dealership and leave it since it is far to dangerous to drive until I can save up enough money to replace the fuel lines.

Filed Jul 19, 2016 · Fuel system · 195,000 miles · TN

Tl* the contact owns a 2006 saturn ion. While driving 35 MPH, a strong odor of fuel was present in the vehicle. The vehicle was taken to an independent mechanic where it was diagnosed that the fuel pump assembly failed and needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was approximately 195,000.

Filed Jun 25, 2016 · Fuel system · KY

I recently bought this vehicle and started smelling gasoline fumes while driving the car and after the car has been parked. Looked online and seen there was a recall for the fuel pump module but only in certain states. This car came from florida but was purchased in kentucky. Im really getting scared to drive my own car out of fear it may ignite and cause a fire or maybe even blow up. Please I need help with some kind of recall on this vehicle to get this problem fixed! Seems to be a problem considering there was a recall on these vehicles. Thank you

Service bulletins that may apply

Related recalls

Fuel system, gasoline: delivery: fuel pumpReported October 29, 2009 · 69,139 vehicles affected
What is wrong
General motors is recalling certain model year 2006 chevrolet cobalt and saturn ion vehicles originally sold in or currently registered in the states of arizona and nevada; and model year 2007 chevrolet cobalt, pontiac g5 and saturn ion vehicles originally sold in or currently registered in the states of arizona, california, florida, nevada and texas. The plastic supply or return port on the modular reservoir assembly may crack. If either of these ports develops a crack, fuel will leak from the area. If the crack becomes large enough, fuel may be observed dripping onto the ground and vehicle performance may be affected.
Risk
Fuel leakage, in the presence of an ignition source, could result in a fire.
Remedy
Dealers will replace the fuel pump module free of charge. A special coverage will be implemented in the same time frame for model year 2006 vehicles registered in alabama, arkansas, california, florida, georgia, hawaii, louisiana, mississippi, north carolina, new mexico, oklahoma, south carolina, tennessee and texas and model year 2007 vehicles registered in: alabama, arkansas, georgia, hawaii, louisiana, mississippi, north carolina, new mexico, oklahoma, south carolina and tennessee. The safety recall is expected to begin on or before february 4, 2010. Owners may contact chevrolet at 1‑800‑630‑2438, saturn at 1‑800‑972‑8876 and pontiac at 1‑800‑620‑7668 or at the owner center at www.gmownercenter.com.

Recall number 09V419000 · Recall details

Questions about the 2006 Saturn Ion fuel pump

Is fuel pump failure a common problem on the 2006 Saturn Ion?

153 of 1,235 owner complaints about the 2006 Saturn Ion (12%) mention fuel pump failure. The model year with the most reports is 2006.

How much does it cost to fix fuel pump failure on the 2006 Saturn Ion?

Owners who mentioned a price put the repair at about $600 (median of 24 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.

Is there a recall or service bulletin for this on the 2006 Saturn Ion?

There is 1 recall and 1 service bulletin for the same area of the car. Check them below with your VIN.

Other symptoms on the 2006 Saturn Ion

Power steering loss 206Fuel leak 102Fuel smell 94Loss of power 78Won't start 71Stalling 62Steering lock-up 29Check engine light 25Engine failure 22No deployment 21Door locks 16Airbag light 15Fire or smoke 12Ball joint 8Warning lights 8Adaptive cruise 7Grinding brakes 6Headlights 6

All model years of the Saturn Ion

VIN decoder

See the problems and recalls for an exact car

Buying a used 2006 Saturn Ion?

Check the exact car before you pay: accidents, salvage or flood titles, odometer readings and previous owners.

Check its history