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2004 Sprinter 3500 problems

The most common problem on the 2004 Sprinter 3500 is brakes. It has fewer complaints than a typical 3500 model year.

Typical yearClose to a typical year
Owner complaints
2
Recalls
1
Service bulletins
53
Worst area
Brakes

The worst 2004 Sprinter 3500 problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

  • Brakes
    1

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

  • Brakes
    1

Recalls 1

Equipment adaptive/mobilityReported August 6, 2008 · 465 vehicles affected
What is wrong
Daimler buses is recalling 465 my 2004-2008 sprinter 2500 and 3500 buses equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift systems for motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.
Risk
A lift occupant can be injured should the lift begin to stow unintentionally.
Remedy
Daimler buses is working with ricon to correct the wheelchair lifts (please see 07e097). Owners may contact ricon at 1‑800‑322‑2884 or daimler buses at 1‑905‑403‑7807.

Recall number 08V387000 · Recall details

See all 1 recalls for the 2004 Sprinter 3500

Technical service bulletins for the 2004 Sprinter 3500 53

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 53 bulletins for the 2004 Sprinter 3500

What 2004 Sprinter 3500 owners say

Most recent owner complaints, unedited.

Filed Mar 28, 2020 · 175,000 miles · CA

After the recall, the obd ii can only be accessed by a dodge dealer. The obd ii port will not connect to a smog technicians equipment so the vehicle cannot be smogged.*dt

Filed Nov 28, 2005 · Brakes · AL

Brake failure without warning rotor disk split from hub replace rotor disk- we own 5 sprinters- this has happen on 3 with low miles - the calipers exert too much force on the very thin rotors- they split from hub without any warning!

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Questions about the 2004 Sprinter 3500

Is the 2004 Sprinter 3500 reliable?

Owners have filed 2 complaints about the 2004 Sprinter 3500, fewer than a typical 3500 model year.

What is the most common problem with the 2004 Sprinter 3500?

Brakes, with 1 complaint.

How many recalls does the 2004 Sprinter 3500 have?

1 recall, covering equipment adaptive/mobility.

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