2004 Subaru Baja fuel system problems

Filed Mar 25, 2017 · Fuel system · 91,000 miles · OH

Fuel leaks around clamped rubber hoses in and around intake manifold especially during cold weather. The fumes from these leaks are extremely noticeable at slow speeds or stopped and enter the drivers compartment through the vents. I have great concern for the possibility of fire.

Filed Feb 25, 2015 · Fuel system · 90,000 miles · VA

Strong fuel smell in cabin when started in very cold weather and persisting even once car has warmed up. So severe as to cause nausea and fogging of interior windows. Had to drive in very cold weather with windows down to vent fumes. Diagnosed by dealer as leaking fuel lines around intake manifold (exactly like recall for 05 and 06 model years). $1200 repair estimate.

Filed Dec 11, 2014 · Fuel system · 102,000 miles · MA

Fuel leak same as 2005-2006 recall.

Filed Nov 19, 2014 · Fuel system · 121,764 miles · CO

I noticed an extreme smell of fuel in the cabin when I started the vehicle up on an especially cold morning (<10 degrees), and I found the leak coming from one of the clamps on the fuel line right in the middle of the engine bay. The smell is very, very extreme in the early mornings when it's coldest, bad enough that my boyfriend gets nauseous from it, but it hasn't gone away at all despite it getting warmer recently.

Filed Nov 13, 2014 · Fuel system · 50,000 miles · WI

When temperatures drop below 40 degrees my 2004 subaru baja turbo begins to leak fuel. It is leaking from the fuel line under the manifold. The odor is very strong in the cabin and in the garage when parked. The windows will fog up from the fumes being sucked when the heat is on. This problem has been occurring every winter all winter for the 4 years that I have had the car. The car only has 50,000 miles on it.

Filed Jan 1, 2014 · Fuel system · NH

I have a 2004 subaru baja and fuel is leaking from the fuel lines under the intake manifold. Vapors will fill cabin of the vehicle. There is a risk of fire and intoxicating fumes. These vehicles have a history of this problem. Subaru has not and will not make a commitment on a recall. 2005 and 2006 bajas have had a recall for the same problem, but I cannot get it fixed because mine is a 2004.

Filed Feb 10, 2012 · Fuel system · 60,000 miles · NM

I have fuel leaking from the fuel lines on the drivers side to the right of the alternator. I am assuming one or both of these fuel lines are cracked. The fuel leaks when it is cold and stops leaking when the engine warms up. My baja is also hard to start when cold. I'm thinking the fuel lines are sucking in air where cracked.

Filed Feb 19, 2011 · Fuel system · 79,000 miles · PW

My 2004 baja turbo has the gas leak problem in the manifold area. Have replaced hoses and clamps 3 times on the two that are visible. Gas pools on the manifold from a slow leak, fumes in the cabin, must drive with windows down. This happens during colder temps, probably 20 and below. Fumes upon startup and lasts about an hour when first occurred. Now when occurs fumes do not diminish. Have cleaned manifold with engine cleaner to remove residual fuel smell. Dealer had mentioned that something was incorrect about fuel lines when car was in for unrelated repair during warmer temps. A note was on the repair invoice but service advisor had no idea what it meant as the mechanics had already gone for the day. I decided to enter this after finding similar problems reported.

Filed Dec 8, 2009 · Fuel system · 98,000 miles · MT

Tl* the contact owns a 2004 subaru baja. When the temperatures grew colder, there was a very strong gas smell after starting the vehicle in the morning. The strong gas smell would persist for an hour or o after starting the vehicle. The fuel odor was so strong, the consumer has to roll down the window. Upon inspection, the consumer discovered that the fuel lines were leaking raw fuel into the engine compartment, so much that the raw gas was pooling on top of the engine. The dealer tightened the fuel lines and told the consumer that the problem was fixed. When the next cold temperature returned, the consumer smelled the raw gas again. Raw gas was pooling in the engine compartment. The consumer returned to the dealer and was informed the fuel lines were still leaking but in order to fix the problem the intake manifold would need to be removed at a cost of more than $300.00. The consumer took the vehicle to a private auto repair shop. The mechanic managed to fix the worst part of the leak, but several lines located underneath the intake manifold could not be reached. While much improved, the vehicle is still leaking gas into the engine compartment whenever the temperature drops below 20 degrees. The leak persists until the engine warms up. The dealer informed the consumer they would fix the problem due to a recent recall that had been issued for a similar problem with a different model, but they were waiting to receive the parts. Updated 01/22/10. *lj updated 01/22/10.

Filed Oct 16, 2009 · Fuel system · 50,000 miles · NC

I have a 2004 subaru baja and fuel vapors emit from the engine. Vapors will fill cabin of the vehicle. There is a risk of fire and intoxicating fumes. These vehicles have a history of this problem. Subaru has not and will not make a commitment on a recall. 2005 and 2006 bajas have had a recall for the same problem, but I cannot get a fix because mine is a 2004.