Check a VIN

2004 Suzuki Burgman 650 problems

The most common problem on the 2004 Suzuki Burgman 650 is engine and cooling. Its complaint count is close to a typical Burgman 650 model year.

Typical yearClose to a typical year
Owner complaints
4
Recalls
1
Worst area
Engine

The worst 2004 Suzuki Burgman 650 problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

  • Engine
    2
  • Brakes
    1
  • Driver assistance
    1

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

  • Engine
    2
  • Brakes
    1
  • Driver assistance
    1

Recalls 1

Electrical system: ignition: switchReported August 29, 2005 · 5,869 vehicles affected
What is wrong
On certain scooters, if the ignition switch is not fully turned from the 'off' to the 'on' position, there may be unstable contact between the ignition switch contacts. This can cause arcing in the ignition switch.
Risk
Heat from the arcing can melt the internal switch base plate. If the scooter is ridden in this condition, the ignition switch may fail. If this happens, the engine will stall, the lights will go out, and the operator may be unable to restart the scooter. This could result in a crash.
Remedy
Dealers will replace the ignition switch terminal case assembly free of charge. The recall began on september 7, 2005. Owners may contact suzuki at 1‑800‑255‑2550.

Recall number 05V372000 · Recall details

See all 1 recalls for the 2004 Suzuki Burgman 650

What 2004 Suzuki Burgman 650 owners say

Most recent owner complaints, unedited.

Filed Dec 9, 2008 · Engine · 27,000 miles · FL

Tl*the contact owns a 2006 (na) suzuki an650 burgman. While driving 80 MPH, the vehicle stalled and lost power. The contact turned off and restarted the vehicle several times before having the vehicle towed to the dealer. The dealer stated that the boat primary shaft became loose, which was not the first time this occurred. The vehicle has not yet been repaired. The failure and current mileages were 27,000.

Filed Sep 18, 2008 · Brakes · 68,000 miles · AZ

Tl*the contact owns a 2004 suzuki burgman. While riding approximately 10 MPH, the contact heard a loud grinding noise. The vehicle was not taken to an authorized dealer for repair. He stated that the brake pads were extensively worn and the failure was related to the caliper. The dealer ordered the part and stated that they would call the contact when it arrives. The VIN was unknown. The failure mileage was 68,000 and current mileage was 69,800.

Filed Mar 3, 2006 · Engine · 5,000 miles · FL

I own a 2003 suzuki burgman scooter model an650 purchased in august, 2003. About 6 months ago, at around 5,000 miles, the vehicle began exhibiting a "rattling" noise coming from the engine/transmission area during idle. The sound would disappear only after some load was placed on the engine. Since it was not that unusual, I decided to change the oil at the next available opportunity. The noise did not improve. It then became progressively louder. In the meantime, I received a recall notice from suzuki USA on a potentially dangerous situation where an ignition switch defect may cause the machine to stall without warning, potentially causing injury or death. I took the bike to the suzuki dealer for this recall fix and to have the noise situation assessed. The dealer performed the ignition switch fix at no charge to me and diagnosed the noise as a defective "tensioner adjusting assembly", a critical part inside the engine. As to the cause of this early failure of such a critical engine part the dealer could only ascertain it as a factory defect. The technician ascertained that the "dieseling" noise (noise similar to a diesel engine) was the symptom of the defective part and upon failure, the engine will suffer a catastrophic failure and pretty much disintegrate, failing without warning. He stated that the catastrophic failure is imminent, but cannot ascertain as to when it will happen. The machine is highway legal and easily cruises at highway speeds. If the machine were to fail at those speeds on a busy freeway, I could suffer extreme injuries and/or death. Since this is my primary means of transportation, I cannot just stop using it completely, but I am using it on a very limited basis. It is why I believe that your agency should immediately contact suzuki USA and have them issue a factory recall on my machine, fix it promptly, and remove this potentially dangerous situation.

Filed Feb 18, 2004 · Driver assistance · 2,700 miles · FL

While driving 70 MPH or higher motorcycle became unstable and wobbled from side to side. Dealer balanced by the wheels, but the problem recurred.

Compare the 2004 Suzuki Burgman 650

Other model years

2003200420052006200720082009

Questions about the 2004 Suzuki Burgman 650

Is the 2004 Suzuki Burgman 650 reliable?

Owners have filed 4 complaints about the 2004 Suzuki Burgman 650, close to a typical Burgman 650 model year.

What is the most common problem with the 2004 Suzuki Burgman 650?

Engine and cooling, with 2 complaints. Next is brakes (1).

How many recalls does the 2004 Suzuki Burgman 650 have?

1 recall, covering electrical system.

Share your experience with the 2004 Suzuki Burgman 650

Tell other buyers what went wrong and what it cost. We review every report before it appears, and we never publish names, emails or VINs.

No names, contact details or links. Reports about a dealer or a person are not published.

VIN decoder

See the problems and recalls for an exact car

Buying a used 2004 Suzuki Burgman 650?

Check the exact car before you pay: accidents, salvage or flood titles, odometer readings and previous owners.

Check its history
Is this car on a recall?Check VIN