After start-up when vehicle was idling for approximately 20 minutes started smoking from underneath the dash panel. It was approximately minutes 10 later when the fire was first noticed; time line is the best we can determine from video footage. Fire department arrived 10 minutes late and the bus was consumed by flames. The bus was destroyed beyond repair.
The worst 2004 Thomas FS-65 problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
- Electrical1
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
- Electrical1
Recalls 1
Service brakes, hydraulic
- What is wrong
- Certain freightliner custom chassis fs-65 school bus chassis and fb-65 shuttle bus chassis equipped with caterpillar c7 engines and revised cooling packages and manufactured between january 24, 2004, and june 15, 2005. The front hydraulic line may rub through on a radiator tube, possibly resulting in the loss of brake fluid to the front brakes.
- Risk
- The defect may cause the loss of front brakes, resulting in extended stopping distances and possibly a vehicle crash.
- Remedy
- Freightliner and thomas built will notify its customers and will inspect and secure the brake line to provide more clearance free of charge. The recall began on january 20, 2006. Owners may contact freightliner at 1‑800‑547‑0712.
Recall number 05V426000 · Recall details
See all 1 recalls for the 2004 Thomas FS-65
Defect investigations
Steering column weld cracks
As a result of the odi investigation, freightliner has agreed to recall (number 07v‑289) all of the vehicles manufactured with steering columns potentially missing welds.the recall remedy will involve inspecting the recalled vehicles for missing welds and if found replace the steering column.early warning aggregate data submitted to the federal safety agency by freightliner suggested that a steering problem (ewr code 01) existed for the 2004 and 2005 century and columbia class vehicles.the count of field reports submitted for the first quarter of 2006 was higher than the average of the previous 6 quarters for the aggregate steering data.odi's further review of the ewr data foundfield reports that described steering column failures as a result of steering column welds cracking or breaking.information received from freightliner detailed failures of the steering columns on the subject vehicles.these failures were the result of missing and cracked welds on the steering column assembly.during testing of vehicles containing defective steering columns, odi determined that weld failures in the steering column create a situation where the vehicle becomes difficult to steer or may startle the driver upon failing, thus presenting a safety risk.a copy of the recall is attached.freightliner's action resolves the issues raised by this investigation and, therefore, this investigation is closed.
EA07002
Technical service bulletins for the 2004 Thomas FS-65 1
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
What 2004 Thomas FS-65 owners say
Most recent owner complaints, unedited.
Compare the 2004 Thomas FS-65
Other model years
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Questions about the 2004 Thomas FS-65
Is the 2004 Thomas FS-65 reliable?
Owners have filed 1 complaint about the 2004 Thomas FS-65, fewer than a typical FS-65 model year.
What is the most common problem with the 2004 Thomas FS-65?
Electrical system, with 1 complaint.
How many recalls does the 2004 Thomas FS-65 have?
1 recall, covering service brakes, hydraulic.
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