currently leaking raw fuel under the hood (matching Recall 15F7) and stalling after fill-ups (matching Recall 24V110000). I am requesting a Specialized Safety Review and Goodwill Assistance to cover the repair because this is a documented manufacturing defect, not wear-and-tear." 2. Leverage the "Suction Jet Pump" Investigation There is a current investigation (as of early 2026) because VW’s recent fuel pump recall (24V110000) didn't include enough vehicles.
2016 Volkswagen Passat: fuel pump failure
8 of the 106 complaints about the 2016 Volkswagen Passat describe fuel pump failure.
- owner complaints
- 8
- of this car's complaints
- 8%
- recalls
- 1
Is there a fix? There is 1 recall for this area of the car. See below
Fuel pump failure by model year
What owners say
Description of the Problem: The fuel pump housing on my 2016 Volkswagen Passat (1.8L TSI) developed visible cracks, which caused a persistent fuel vapor smell around the vehicle, especially after refueling. The failed component — the plastic fuel pump assembly manufactured by Continental — is available for inspection and has been photographed. Safety Risk: The cracks allowed gasoline vapors to escape, creating a clear fire hazard. I experienced headaches from the fumes while driving, and the smell was strongest when the vehicle was full of fuel. Vapors were most noticeable when the air circulator was turned off, suggesting that fumes were entering the cabin. Confirmed by Mechanic: A certified independent mechanic confirmed the cracks after removing the back seat and inspecting the fuel pump directly. The entire assembly was replaced, and the issue was resolved. Prior to this, a VW dealership misdiagnosed the problem as a bad gasket, quoting me over $1,300 for a repair that would not have addressed the actual issue. Inspection History: The vehicle was inspected by the VW dealership first, and later by the independent shop that completed the repair. No police or insurance involvement. Symptoms: No warning lights or messages appeared. The only symptoms were the strong fuel odor, especially when the tank was full, and inaccurate fuel gauge readings leading up to the diagnosis. Summary: This issue appears similar to other known failures involving Continental-manufactured fuel pump flanges that have led to VW recalls in other models. My concern is that this defect may extend beyond currently recalled vehicles and should be investigated further.
The contact owns a 2016 Volkswagen Passat. The contact stated that while attempting to accelerate above 35 MPH, there was an abnormal burning odor inside the vehicle and the EPC warning light had illuminated briefly then the vehicle stalled. The contact was able to pull over onto the side of the road however, the vehicle failed to restart. The vehicle was towed to the residence, and the contact reached out to a local mechanic to diagnose the vehicle. The contact was informed that the fuel pump module, and the fuel pump needed to be replaced. The vehicle was repaired; however, the failure persisted, and the vehicle failed to restart. The contact referenced the federal safety agency Campaign Number: 17V509000 (FUEL SYSTEM, GASOLINE) however, the VIN was not included. The manufacturer was notified of the failure. The approximate failure mileage 77,000.
For about 4 months I had a smell that my son and I could not locate. Upon further investigation it was discovered that the fuel pump which is located under the back seat had hair line cracks that caused the fuel to spit out and damage the seal around it thereby damaging the underside of the back seat to infiltrate the the foam with the gasoline. We tried to see if there were any recalls but found none. I think that my back seat has only been used about 3 time since I purchased it new. I wanted to draw to your attention that this could have been a safety issue and possible fire issue if someone were to smoke and lite a cigarette. My son has hopefully repaired the cracks this past week and hopefully it will hold. I am [XXX] and cannot afford a new fuel pump. Just wanted you to be aware that there could possibly be a safety problem with fuel pumps for this model. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
Began smelling fuel. Made an appointment for a week out. They found that the fuel pump cover under the seat had been pushing on the top of the fuel pump. This means that the pressure of the seat has been pushing on the top of the fuel pump. The fuel pump was cracked and a stream of fuel was spraying on the bottom side of the plastic fuel pump cover. fuel could be smelled in the car and outside. it would drip on the ground after about 2 minutes of running. This seems like a poor design that has potential for bigger issues because of the fuel hazard.
Fuel pump failure and leaking, the leak is coming from the fuel pump which is located at the top of the gas tank, the gasoline has spilled and covered the gas tank, fuel pump can be accessed by removing passenger seats, fuel/gasoline has leaked through this access and stained passenger seats with gasoline causing inside of vehicle to reek of gasoline. My family’s health and safety is at risk, gasoline and carbon monoxide are very dangerous. I towed the vehicle to Volkswagen Dealership where it was inspected and the technician confirmed it’s a fuel pump failure, Volkswagen service representative also was made aware of the tank covered in gasoline and leak/stain under passenger seats. Vehicle was driving normal never gave any warning signs no dash lights, I noticed this because of the intense gasoline smell.
While the vehicle is parked the fuel pump continues to run after turning engine off; the issue disappears if the engine is started then turned off; fan like noise comes from under the right-rear wheel while the fuel pump runs with the engine off; this issue is similar to recall campaign number 17v509000, or vw recall number 20ae; battery drained and then engine was not able to start;
I received a notice from vw in october 2017 about safety recall 20ae fuel pump control module. The notice said it was not yet available. Until today, april 10, 2018 per online check, over 6 months of waiting, the recall repair is not yet available for my vehicle. This is life threatening. The federal safety agency # 17v509
Related recalls
Fuel system, gasoline: fuel injection system: fuel rail
- What is wrong
- Volkswagen Group of America, Inc. (Volkswagen) is recalling certain model year 2016 Jetta vehicles manufactured October 31, 2015, to January 21, 2016, 2016 Passat vehicles, equipped with 1.8T engines manufactured November 13, 2015, to December 9, 2015, and 2016 Golf vehicles manufactured November 5, 2015, to November 11, 2015. In the affected vehicles, the fuel rail may detach from the cylinder head and result in a fuel leak.
- Risk
- A fuel leak, in the presence of an ignition source, can result in a vehicle fire.
- Remedy
- Volkswagen will notify owners, and dealers will replace the cylinder heads, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact Volkswagen customer service at 1‑800‑822‑8987. Volkswagen's number for this recall is 15F7.
Recall number 16V403000 · Recall details
Questions about the 2016 Volkswagen Passat fuel pump
Is fuel pump failure a common problem on the 2016 Volkswagen Passat?
8 of 106 owner complaints about the 2016 Volkswagen Passat (8%) mention fuel pump failure. The model year with the most reports is 2003.
Is there a recall or service bulletin for this on the 2016 Volkswagen Passat?
There is 1 recall and 0 service bulletins for the same area of the car. Check them below with your VIN.
Other symptoms on the 2016 Volkswagen Passat
Airbag light 17Adaptive cruise 12Fuel smell 8Stalling 6ABS 5
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