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2001 Volvo S60 fuel system complaints

Page 3 of 4: complaints 41 to 70 of 88, newest first, as owners wrote them.

See the summary of 2001 Volvo S60 fuel system problems: which part fails, at what mileage and related recalls.

Filed Mar 7, 2009 · Fuel system · 109,211 miles · LA

I was planning to go into work a bit later than usual so I loaded up my two youngest boys into the car for my wife, after she pulled out I noticed numerous wet spots on my carport, there is enough tree pollen on the carport that it holds the fuel evidently for an extended period of time. Upon seeing the spots on the carport I ran my finger through the area and before I had my hand within a foot of my nose I could clearly identify the smell. I normally leave for work hours before my wife and kids depart for school and I normally arrive hours after they are home, it has taken me a while to notice the problem and discover the source. Our carport is open on three sides, in the last two weeks we have noticed a very strong gasoline smell, I thought it was from a gas can I kept nearby. After removal of the gas can we continued to smell the gasoline, it is so strong that even in an open area it will actually make you nauseous within minutes. I questioned my wife about her gas mileage and any out of the ordinary performance in the care lately, she stated that the gas mileage has decreased severely in the past couple of months and the car runs very rough as far as idling and acceleration. I used a floor jack to raise the left side of the car and discovered that the gas tank has a leak on the top of it or the outlet fuel line above the tank has a leak. Normally the car can be driven by my wife for her day to day purposes for two weeks on a full tank now it will not make one full week. There has been no incident where anyone was seriously hurt but I believe that the amount of fuel leaking could be a fatal defect at some point if not discovered and repaired properly. I did some investigating on the internet and discovered the filing and recall in arizona and nevada id # 07v152000. I have to wonder who decided that these two states were the only one's hot enough to have this problem? I have taken numerous pictures and would be happy to supply them if necessary. Thank you

Filed Dec 29, 2008 · Fuel system · 91,400 miles · CA

Fuel odor when exiting vehicle after parking. Fuel residue observed on the side of the gas tank when looking under the vehicle. Dealer not sure if covered by extended warranty.*tr update 1/9/09: web user comments: issue resolved, vehicle repaired under extended warranty. However, to be sure I was covered before visiting the dealer, I had to remove the seat bottom and the pump cover and verify the fuel leak was at the top of the fuel pump. Then the service manager agreed I would be covered. ---- this mail was sent using the contact form from http://www-odi.the federal safety agency.dot.gov web

Filed Sep 23, 2008 · Fuel system · 45,000 miles · CA

I bought my 2001 volvo s60 n/a brand new at the end of 2001. Since up to about september of 2007, I had no problems with the vehicle except routine service. Then I noticed loud "clanging" and "metallic thumping" whenever I went over rough roads at any speed. Turns out that my control arm bushings (be they ever poorly made) cracked into pieces. Took my vehicle to my independent volvo shop to repair the bushings. The technician, after the repairs were done, notified me that there was a fuel leak coming from the rear fuel tank area. Funny that it was that exact week that I started to notice the gasoline smell, be so ever faint. As of today, september 22, 2008, the smell has become very strong where as even with the windows open while driving, I literally have to stick my nose against the open window to breathe in what should be fresh air.

Filed Aug 7, 2008 · Fuel system · 58,000 miles · FL

Recently noticed car was difficult to start and car smells like gas. These events seemed to have started at approximately the same time and there has been no physical event (crash, impact) that initiated the complaint. It appears to have started in mid summer where it is operated in south florida, and I get in the car at 4pm to 107 degrees on the temp reading. I have done nothing, but have concern about safety issues and possible fire hazard.

Filed Jul 3, 2008 · Fuel system · 137,000 miles · GA

Tl*the contact owns a 2001 volvo s60. While the vehicle was at the repair shop, a puddle of fuel was found underneath the rear seat. Oil was seeping from the fuel pump. The contact was informed that there were no holes in the fuel pump itself, only a leak. The mechanic replaced the fuel pump and the level sensor unit. The federal safety agency campaign id number 07v152000 (fuel system, gasoline:delivery:fuel pump) was referenced. The current and failure mileages were 137,000.

Filed Jun 26, 2008 · Fuel system · 140,000 miles · SC

Incredibly strong gas smell after 4 consecutive weeks of temps over 100 degrees. Slight gas leakage at fuel pump. I have 2 small children transported in this car everyday and volvo will not extend the recall to any other states.

Filed May 28, 2008 · Fuel system · CA

I needed to replace a fuel pump on my volvo s60 after just five years. I smelled gas and it concerned me. When I took it in, they wanted me to replace the fuel pump. I felt it should be covered under warranty and was upset about it. When I did some research I found that volvo has had a problem with their fuel pumps. I wrote a formal letter complaining to volvo which they did nothing about. I noticed that there was a recall in nevada and arizona. Why not california?

Filed May 18, 2008 · Fuel system · 109,000 miles · CA

I recently noticed a gas odor in my garage coming out from the bottom of my volvo. It appears to be the fuel pump. After a brief research it appears if you live in nevada or arizona your fuel pump can be change free of charge. But not in california where my volvo uses the same fuel pump. Help!

Filed May 2, 2008 · Fuel system · 42,000 miles · CA

Tl*the contact owns a 2001 volvo s60. The contact stated that it is very difficult to start the vehicle and he noticed a very strong gasoline odor. The dealer stated that his VIN was not included in the federal safety agency campaign id number 07v152000 (fuel system, gasoline:delivery:fuel pump), although the failures were identical. The contact would be responsible for the repair costs. The vehicle is in the process of being repaired. The failure mileage was 42,000. Updated 05/20/08. *lj updated 05/20/08.

Filed Mar 25, 2008 · Fuel system · 115,000 miles · UT

Tl*the contact owns a 2001 volvo s60. The contact smelled a strong gas odor while the vehicle was parked. The dealer stated that the fuel pump caused the failure. There is a recall for the fuel system, gasoline: delivery: fuel pump (the federal safety agency campaign id # 07v152000) however the recall only covers vehicles in nevada, and arizona. As of march 25, 2008, the dealer had not repaired the vehicle. The current mileage was 122,000 and failure mileages 115,000. Updated 04-08-08 *bf the consumer stated the dealership repaired the vehicle at no charge. Updated 04/08/08

Filed Mar 20, 2008 · Fuel system · 69,361 miles · FL · fire

Tl*the contact owns a 2001 volvo s60. After parking the vehicle in the garage, the contact smelled gasoline and noticed a leak. The vehicle was taken to the local volvo dealer and they stated that the fuel pump failed and would cost approximately $1,000 to be repaired. The contact discovered a recall number and informed the dealer. The dealer later called the contact to inform him that they would repair the failure for free with the exception of the fuel filter, which would cost approximately $100. The recall number was unknown. The failure mileage was 69,361 and current mileage was 69,608.

Filed Feb 21, 2008 · Fuel system · 60,000 miles · CA

Tl*the contact owns a 2001 volvo s60. Whenever the contact attempts to drive his vehicle, he smells gasoline outside of the vehicle. The smell is also in the passenger compartment, but is not as strong. The VIN is not included in the federal safety agency campaign id number 07v152000 (fuel system, gasoline:delivery:fuel pump). The current mileage was 63,000 and failure mileage was 60,000. Updated 03/26/08.

Filed Feb 4, 2008 · Fuel system · 84,000 miles · CA · fire

Tl*the contact owns a 2001 volvo s60. While the vehicle was parked, the contact smelled a strong odor of gasoline coming from the vehicle. He also noticed a puddle of gasoline underneath the middle rear of the vehicle. He took the vehicle to a local mechanic and they replaced the fuel pump. He has not notified the dealer in reference to the federal safety agency campaign id number 07v152000 (fuel system, gasoline:delivery:fuel pump), in which he never received a recall notice. The failure mileage was 84,000 and current mileage was 85,000. Updated 03-04-08

Filed Jan 7, 2008 · Fuel system · 140,000 miles · FL

I have a volvo s60 which perfectly fits the description that people were giving as a complaint for volvo recall no. R176. I have a strong odor of gas and hard starting. I looked at the fuel pump myself and it is cracked. I contacted volvo and they said since I don't live in nevada or arizona I'm not covered, then they stated its because of the heat. Then I told them I live in florida its hot here too. Then they said it has to do with the sulfur content in the gas. After contacting both the florida epa and the arizona epa I found that the sulfur content in ppm is identical. I presented this information to gainesville volvo and volvo of america. And they still refuse because I'm not in arizona or nevada.

Filed Jan 2, 2008 · Fuel system · FL

My car gives off a strong gas/fuel smell, which is not coming from under the hood, but can be smelled both inside and outside the car. It has about 74,000 miles on it, and is less than 8 years old. I noticed the smell now for many months, which continues to get stronger. I saw that there is a recall for the cars in arizona and nevada, but I live in florida, where it can get pretty hot as well. I believe the problem is with the fuel pump. This problem must be happening quite often with other volvo s60s. The problem may stem from a poorly designed plastic pump housing. I took the car in for the volvo etm warranty program on 08/15/07 thinking that the fuel smell would be corrected when they fixed the emission system problem. The dealer's receipt indicates they performed a fuel induction service because of throtle body dirt, but the fuel smell has only gotten worse. I don't want to have to spend $$$ to have it repaired, when it is a manufacturing defect. What can I do?

Filed Dec 9, 2007 · Fuel system · 86,400 miles · FL

2001 volvo s60 failure of gas pump. Strong gas odor leaking gas thru top of pump, hard to start, dangerous leading to hazardous events. Volvo acknowledges that there is a problem with the fuel pump but only offers a recall in two states they consider to have hot climates. I live in the state of florida and they do not consider this to be a recall state. Let me tell you it is over 80 degrees in winter time and well over high 90's in summer and over 100 if you factor in the humidity. I fixed the car it cost me $642.01, I would like for volvo to pay me back. The cost of the pump and seal were $400.00 alone. I think that as a consumer I should be protected not only that, but what is volvo waiting to warn people of this deffect. This is a deadly situation do not wait until somebody dies for you to take action, the fire and gas inhalation are catastrophic. I have all the paper work I would like to get my money back and I would like for the owners of volvo's to be aware of this situation. Thank you for your time. Please do not wait for somebody or a family to die before yopu take action.

Filed Dec 7, 2007 · Fuel system · 54,000 miles · PA

My volvo s60 is idling very rough. It is not showing any codes but I suspect it's the etm. After doing some research on vexed's website I have concerns about the safety of this car due to the improper design of the etm made by magneti marelli. I'm hoping stephen mchenry will get volvo to redesign this ill designed part.

Filed Nov 28, 2007 · Fuel system · 100 miles · CA

Fuel pump is leaking, causing car to smell like gasoline. Potential fire hazard.

Filed Nov 23, 2007 · Fuel system · 99,000 miles · FL

Approximately 10/25/07 began to smell strong fuel fumes emanating from volvo 2001 s-60 along with a difficulty in starting the vehicle. On-line investigation and discussion with volvo specialist repair shop indicates issue related to faulty fuel pump / filter which the corporation is currently recalling only nevada and arizona......volvo specialist indicated that they are seeing numerous vehicles (in jacksonville florida) with the same issue. Obviously a safety concern when strong fuel fumes are noticeable around the vehicle....

Filed Nov 21, 2007 · Fuel system · 103,000 miles · FL

Tl*the contact owns a 2001 volvo s60. The contact smelled a strong gasoline smell and noticed a puddle by the fuel tank. He took the vehicle to the local mechanic and he stated that there was a recall on the year, make, and model of his vehicle. He took the vehicle to the dealer and they stated that they would not repair it for free because it was not included in the federal safety agency campaign id number 07v152000 (fuel system, gasoline:delivery:fuel pump). The contact filed a complaint with the manufacturer. The failure mileage was 103,000 and current mileage was 108,000.

Filed Nov 17, 2007 · Fuel system · 61,400 miles · FL

Need replacement fuel pump, this part has been recalled in arizona and nevada but no where else.

Filed Nov 16, 2007 · Fuel system · 68,000 miles · AL

My 2001 volvo s60, at 68k miles, had cracks in the fuel pump, causing a strong gas smell due to the leaks. This appears to be a widespread problem with the s60 in particular, since numerous postings have been seen regarding this same problem. When I called the volvo dealership, they knew immediately what the problem was. This is a $1000 repair that is nearly certain from what I have been able to tell. Apparently volvo has issued a recall on this problem, but only in arizona and nevada. The idea that the car develops this problem upon entering these states seems amusing. This appears to be an s60 issue, regardless of location. Perhaps the recall needs to be expanded to cover all affected models/cars? Joel miller

Filed Nov 13, 2007 · Fuel system · 59,500 miles · FL

My 2001 volvo s60 started smelling like gas inside the car. I took it to the volvo specialist who services my car and he said that it was caused by a cracked fuel pump casing. He said that in the last month he has seen 5 or 6 2001 volvos with the same problem. I searched the internet and found that the problem is becoming commonly reported and that volvo acknowledges the problem in nevada and arizona. I think they need to include south florida. I contacted the dealer where I purchased the car and the service rep said they have seen quite a few cards with the same problem and that while volvo would not do anything to help me, they - the dealership - would replace the part for only labor ($130 x 5 hours) and not charge the $500+ part.

Filed Nov 6, 2007 · Fuel system · TX

Strong fuel odor around my 2001 volvo s60 starting around 11-2-2007. The car has less than 40k miles and well maintained. The dealer states that there is leakage from the fuel pump and it needs to be replaced.

Filed Oct 17, 2007 · Fuel system · 67,720 miles · AL

I had the very very strong gas smell with my 2001 s60 t5 a month ago both during driving and parking. Turned out to be a leaking fuel on the top of tank which cause kind of wet at bottom of car around the tank. Floor dripping also can be seen after several hours parking. Recently, several cold engine stat became harder. Volvo diagnosed as failure of fuel pump which needs to be replaced(poorly designed plastic pump housing). I scared to park my volvo in the garage because of potential fire. I heard this problem happened in hundreds volvos in arizona and nevada which caused safety recall. I'm wondering why the same safety problem can't result in recall in other states. Human life should be the same value as volvo builders. I hope volvo builder must respect customer life instead of just selling.

Filed Oct 15, 2007 · Fuel system · 71,500 miles · NC

Tl*the contact owns a 2001 volvo s60. The contact smelled a gaseous odor near the fuel filler door. A mechanic stated that the fuel pump failed, but no replacement was made. The current mileage was 72,800 and failure mileage was 71,500. The consumer stated the pump has not failed as of yet, but will eventually need to be replaced at the cost of $550 or above. Updated 10/31/07

Filed Sep 16, 2007 · Fuel system · 32,100 miles · FL

Strong smell of fuel within the passenger compartment. Local volvo service had to replace the fuel pump which is located directly under the rear seat of the passenger compartment. Appears to be similar to the recall of cars in nevada and arizona, but although florida also exhibits similar climate conditions, does not pertain to fl vehicles per volvo. Gasoline fumes were very strong & could have very likely resulted in fire. This seems to be a very very serious design flaw. Volvo charged over $900 to repair. Auto has only 32,000 miles on it.

Filed Sep 13, 2007 · Fuel system · 69,900 miles · CA

There is a recall # 07v152000 for volvo s60 2001 t5 cars in arizona and nevada. It is regrading faliure in the feul pump due to gas odor and climate conditions. I am using the best kind of gas available here and I beleive this summer we had the same climate conditions in nevada and arizona. Therefore, I have the same problem, which is leaking gas from the feul pump. This is kind of dangerous situation which cause pollution. For saftey, I am reparing the car now. But please check if this can be recalled for the cars in california. Just so I can get my money back. Around 750$ from the volvo dealership. Thanks

Filed Sep 13, 2007 · Fuel system · 67,000 miles · LA

Tl*the contact owns a 2001 volvo s60. The contact smelled gas fumes inside the passenger compartment. He checked the vehicle and did not find any leaks underneath the vehicle. The contact took the vehicle to a mechanic and they stated that the fuel pump, located underneath the back seat, caused the failure. The contact spoke with volvo and they acknowledged the failure. The current mileage was 68,000 and failure mileage was 67,000. Updated 12/12/2007 *bf updated 12/12/07

Filed Sep 10, 2007 · Fuel system · 89,000 miles · TN

On certain vehicles originally sold in or currently registered in the states of arizona and nevada, due to the combination of fuel quality and climate conditions, the fuel pump may, in certain cases, experience a reduced functionality. The most common symptoms would be fuel odor. I live in tennessee and my car does the same thing. We have had over 3 weeks of 100 plus degree temps here. *tr the consumer stated tried replacing the fuel filter, unfortunately that did not solve the problem. The consumer further stated there is evidence of a fuel leak in the gas tank and the vehicle is very hard to start. Updated 09/26/07 *tr perm granted via email to release info to mfr on 09/28/2007.pco

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