Terrible gas smell every time I drive it. I got someone to check it out, there is gas leaking from the fuel pump. This person put some putty over the leak which stopped the smell but this is not safe. I see a recall for the fuel pump but it says my car doesn't have a current recall.
2001 Volvo S60 fuel system problems
88 complaints (39% of all complaints for this car). Typical mileage when it fails: 94,489. 1 crash reported.
- owner complaints
- 88
- of this car's complaints
- 39%
- typical mileage
- 94,489
- crashes
- 1
- recalls
- 2
Which part fails
- Delivery: fuel pump40
- Storage: tank assembly2
- Fuel injection system1
- Delivery1
- Carburetor system1
At what mileage
Complaints by mileage at the time of the problem.
Volvo S60 fuel system problems in other years
Specific symptoms reported on the 2001 Volvo S60 fuel system
Phrases found in the owners' own descriptions, so one complaint can mention several symptoms.
Related recalls
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the u.s. Territories. When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.
- Risk
- If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.
- Remedy
- Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. This service will be performed free of charge. The safety recall began on january 15, 2010. Owners may contact volvo at 1‑800‑458‑1552.
Recall number 09V483000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- On certain vehicles originally sold in or currently registered in the states of arizona and nevada, due to the combination of fuel quality and climate conditions, the fuel pump may, in certain cases, experience a reduced functionality. The most common symptoms would be fuel odor.
- Risk
- Fuel leakage in the presence of an ignition source could result in a fire.
- Remedy
- Dealers will replace the fuel pump free of charge. The recall began on july 10, 2007. Owners may contact volvo at 1‑800‑458‑1552.
Recall number 07V152000 · Recall details
Related investigations
Fuel pump leakage
Volvo is recalling approximately 1,681 model year (my) 2001-2002 s60 vehicles within the states of arizona and nevada to replace the fuel pump.volvo reports that the fuel pump in these vehicles may experience a fuel leak as a result of fuel quality and hot climate conditions.the most common symptom reported is fuel smell.no fires, crashes or injuries are reported.my 2003 and later s60 vehicles contain a different design fuel pump.data from volvo indicates that a higher rate of fuel pump odor and/or leakage exists with vehicles registered in the hot states of arizona and nevada.warranty data shows many more fuel pump claims for my 2001 and 2002 (244 and 140) compared with my 2003, 04, 05 and 06 (18, 3, 4, and 1 respectively).furthermore, the fuel pump warranty claim activity is highest in the states of arizona and nevada (25% and 10%) compared with the remainder of the us (0.16%) based on vehicle sales population in these areas.for addition details see recall 07v152.this investigation is closed
PE06053
What 2001 Volvo S60 owners say
Most recent owner complaints, unedited.
Tl* the contact owns a 2001 volvo s60. The contact stated that the vehicle was leaking fuel from the top of the fuel tank and fuel pump. The contact called the manufacturer after researching the failure and was informed that there was no recall. The manufacturer further stated that the failure occurred in states in warmer zones than the contact's state, and disconnected the call. The vehicle was not taken to a dealer for diagnostic testing or repairs. The failure mileage was 220,000.
Extreme gas smell inside car. Noticed gas leaking from top of tank by the screws that hold it. Vehicle was parked in my drive way and as soon as my kids got in they noticed the strong smell. Not driving it defenetly can cause a fire.
I have noticed a strong fuel odor inside and outside of car. It is also leaking fuel. The fuel leaking is underneath the car. I do not know exactly where fuel is leaking. It is not coming from fuel filter.
Tl* the contact owns a 2001 volvo s60. While the vehicle was parked, a strong odor of fuel was noticed. The contact observed fuel leaking from an unknown part of the fuel tank. The failure occurred constantly. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage and VIN were unknown.
Tl* the contact owns a 2001 volvo s60. While operating the vehicle, an odor of fuel was present and the contact discovered fuel present on the fuel tank. The vehicle was taken to the dealer where it was diagnosed that the fuel pump was faulty and needed to be replaced. The manufacturer was notified of the failure and the contact was informed that the VIN was not included in the federal safety agency campaign number: 09v483000 (fuel system). The contact indicated that the vehicle experienced the same failure listed in the recall. The failure mileage was 145,000. Updated 02/10/16*lj; updated 05/10/18*jb
Tl* the contact owns a 2001 volvo s60. The contact stated that while driving at various speeds, the contact noticed a fuel odor inside the vehicle. The vehicle was taken to the dealer where it was diagnosed that there was a fuel leak with the fuel pump. The vehicle was not repaired. The manufacturer was not made aware of th failure. The failure mileage was 155,000.
Tl* the contact owns a 2001 volvo s60. While parked, a strong odor of fuel emitted outside of the vehicle on the front passenger side. There was no fuel visible on the ground. The vehicle was taken to an independent mechanic who noticed that fuel was leaking from the top part of the fuel tank. The vehicle was also taken to the dealer where it was diagnosed that the fuel pump would need to be replaced. The VIN was not included in the federal safety agency campaign number: 09v483000 (fuel system, gasoline). The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 109,999. Updated 12/01/15*lj,03/28/18*jb
Tl* the contact owns a 2001 volvo s60. While driving at 20 MPH, the vehicle stalled and the check engine warning indicator illuminated. The vehicle could be restarted. The vehicle was not diagnosed or repaired. The VIN was not included in the federal safety agency campaign number: 09v483000 (fuel system, gasoline). The approximate failure mileage was 60,000.
Tl* the contact owns a 2001 volvo s60. The contact stated that when the vehicle was started, there was a odor of fuel inside the vehicle without warning. The failure recurred each time the vehicle was started. The vehicle was taken to an independent mechanic and was diagnosed that the fuel pump had fractured and needed to be replaced. The vehicle was not repaired. The contact stated that the VIN was not included in the federal safety agency campaign number: 09v483000 (fuel system, gasoline). The manufacturer was made aware of the failure. The approximate failure mileage was 78,000.
Questions about the 2001 Volvo S60 fuel system
Does the 2001 Volvo S60 have fuel system problems?
Owners have filed 88 complaints about the fuel system of the 2001 Volvo S60, 39% of all its complaints, more than any other problem.
At what mileage do 2001 Volvo S60 fuel system problems start?
The typical (median) mileage in owner complaints is 94,489 miles.
Was there a recall on the 2001 Volvo S60 fuel system?
Yes, 2 recalls: 09V483000, 07V152000. Check your VIN to see if your car still needs the free repair.
What year does the Volvo S60 have the most fuel system problems?
The Volvo S60 model years with the most fuel system complaints are 2001 (88 complaints), 2002 (69 complaints) and 2004 (55 complaints).
Is there a class action lawsuit over the Volvo S60?
Yes. New class action says Volvo's Google-based infotainment screens freeze and take climate and rearview camera with them (November 9, 2026).
Other 2001 Volvo S60 problems
Acceleration 42Electrical 31Transmission 22Engine 20Tires 7Airbags 6Brakes 6Lights 5Seats 5Visibility 5Body 4Suspension 4Locks 3Steering 2Wheels 2Seat belts 1
VIN decoder
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