Volvo S80 fuel pump problems

Filed Jan 15, 2026 · Electrical · AL

On [XXX] I was driving from Opelika, AL to Birmingham, AL. About 20 miles from home while driving on [XXX] in the left lane, my car would not accelerate. I pushe9 it down to the floor and there was no gas, so I had to get over to the right lane while rolling to get out of danger of the traffic and large trucks. MY car has been towed three time in about 3 month in 2025. I had it towed from my work parking lot twice because it would not crank. We bought new batteries, changed out the key batteries and this last incident. We had just got the car out of the shop for a fuel pump & fuel pump control module. (see receipt). I learned there was a Safety Recall from the federal safety agency. However, when I called only to learn that my car had not been recalled. Therefore, I am quite confused because the safety issue recall no 09V343000 for 2010,S80 appears to be having the same issue. the software within the Central Electronic module (CEM) is not sending the signal to the fuel pump that was just replaced to the electronic module (PEM). The missing signal to the PEM inhibits the start of the fuel pump. This was a very frightening experience having a car stop on the highway while in the fast lane. Now the fear of it happening again is quite frightening, that's why I confused as to the seriousness of this electrical system software issue is not being taken for granted on my vehicle. If it was a problem for some, why would it not be a problem for all. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Jun 10, 2023 · Fuel system · OR

In Tank Fuel Pump, problem was leaking at top of pump @ the inlet at the outlet & return valve, crack in the plastic mold. Was giving off fumes, totally unhealthy and waitin for someone to light up a cigarette for a total car explosion and death for all occupants. I have replaced the pump myself. Local Dealer wanted 1100 plus to replace out of my budget This in my view it should have been done by recall, local Jim Volvo of Portland, Oregon said no, out of warranty period. I disagree, If unrepaired, I would have been risking me and my family or occupants in the vehicle at the time. There are still many of these cars and other models & years that I found my research on the web that has had this same problem. I have a 1998 Volvo s70 that appears to be developing the same issue. I had come to like my 2003 S80, it will be my last Volvo My cost so far About $150, and 1st pump I installed was defective, had to start over [XXX] [XXX] INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

Filed Jan 7, 2022 · Fuel system · AZ

Fuel smell in and around car. Previous recall on cracked fuel pump causing odor was completed by Powell Volvo in 2010. The same defect may have happened recently as the odor was noticed in December 2021 and is now stronger. Volvo may have extended the warranty.

Filed Nov 16, 2017 · Fuel system · PA

We have a 2002 volvo s 80 that had a fuel pump leak that looks like our model had an issue with. We had a strong gas smell inside the car. There's a campaign number to it... 09v483000. We're still having an issue with it.

Filed Oct 19, 2017 · Electrical, Engine · 150 miles · MI

Takata recall" frist I called volvo to inquire about recalls referening to the cooling system and the fuel pump the first lady I spoke with informed me this problem was under recalls and to take my car to get it serviced at the nearest dealer after taking my car to the dealer at 7:15am 4hours later after I called them first they now are saying that there isn't anything they can do with my car and they do not know who told me that false information. On top of all of this my car accelerates by itself lucky when it happens I hurry and push the brakes and the car dosent start up once turning the key even the guy say that's always been a problem. Based on how expensive this car is it seem there wouldn't be many problems with it or it seem that they would at least try todo something about the false information over all I will never buy another volvo again!

Filed Aug 26, 2017 · Fuel system · ID

Fuel pump flange is leaking fuel, causing fuel smell throughout cabin of vehicle. Fuel pump flange recalled for defects due to temperature extremes, thermocycling and fuel quality,

Filed Aug 21, 2017 · Electrical, Engine · 104,000 miles · DC

1. In february 2017, while in motion on a city street, alternator failed, vehicle was towed to dealership, alternator was replaced 2. In august 2017, while in motion on city street, message displayed alerting on engine overheat -- slow down speed - then stop immediately. Vehicle was towed to dealership. On diagnostics, was established that only one fan was working on the cooling fan assembly causing overheat. 3. While at dealership for repairs of the cooling fan, diagnostics established the following: - code ECM-po19000: was recommended to replace fuel rail pressure sensor first (if same code comes back in the future, a fuel pump replacement was recommended) - tag light bulbs regularly go out - negative battery cable is corroded; replacement needed - power steering line leaking from rack to cooler, replacement needed; reservoir replacement needed -- has internal filter - power steering fluid is white-contaminated - replace needed for the front struts, mounts, and support plates: struts leaking

Filed Jun 15, 2017 · Engine, Fuel system · 160,000 miles · LA · fire

Tl* the contact owns a 2002 volvo s80. While driving 30 MPH, the accelerator pedal traveled to the floorboard and smoke appeared under the hood. The vehicle was taken to several unknown independent mechanics who determined that the fuel pump needed to be replaced. The manufacturer was not made aware of the failure. The failure mileage was 160,000.

Filed Apr 19, 2017 · Fuel system · IL

Tl* the contact owns a 2004 volvo s80. On several occasions, the contact smelled fuel coming from the garage. Upon checking underneath the vehicle, the odor became stronger. The vehicle was taken to an independent mechanic who diagnosed that a fuel leak originated from the top of the fuel tank. The fuel pump needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was unknown.

Filed Apr 17, 2017 · Fuel system · 19,000 miles · AL

Tl* the contact owns a 2004 volvo s80. The contact stated that he smelled fuel around the vehicle. Upon inspection, the contact noticed fuel had leaked out of the top of the fuel pump. The vehicle was not taken to a dealer. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 19,000. The VIN was not available.