The fuel pump under the back seat is cracked and leaking fuel. This is referenced in the federal safety agency recall number 09v483000. O'steen volvo in jacksonville refuses to acknowledge there was ever a problem with this. It is all over the internet.the vehicle is not driveable as is. The car is soaked with gasoline. Apparently the fuel pump housing dries out from heat and cracks. We need some help here. It would be better if someone in saint augustine florida could do this recall work for us as we really don't want to deal with o'steen after they have blown us off.
2004 Volvo XC90: fuel leak
22 of the 462 complaints about the 2004 Volvo XC90 describe fuel leak.
- owner complaints
- 22
- of this car's complaints
- 5%
- typical mileage
- 101,000
- recalls
- 1
Fuel leak by model year
- 20091
- 20081
- 20072
- 20063
- 20056
- 200422
- 20032
What owners say
A few years ago I received a extended warranty for a fuel pump recall. My fuel pump is now leaking gas and filling the car with gas fumes. When I called the volvo dealer I was told that the extended warranty was no longer valid and it would cost $1,000.00 to have it fixed. I called the vehicle safety hotline and was told that my VIN number wasn't included in the recall and I would need to file a complaint. The car is 16 years old and is in good condition I feel that as volvo knows that the fuel pump is a safety issue that all cars that have the same fuel pump issue that are still driving the highways should be included in the recall. Nothing happened other than the heavy fuel smell that fills the car when driving and the fuel can be smelled outside of the car after it has been turned off. I have had the car fixed but think that the fuel pump issue should still be addressed. I didn't have an accident and there was no fire, but there could have been.
Bought the vehicle with 112,000 miles on it, it has a gas leak trickling down the side of the gas tank, probably a bad sending unit, fumes are bad some days but worse on warmer days. The transmission failed one day with no warning or light, it just lost momentum and failed to engage in drive. I think this is due to the poor engineering design volvo used. This model is the t6 with the gm 4t65e transmission which is widely known to fail even at low miles. I think a full safety recall should e sanctioned for all model years with these horrible problems
Tl* the contact owns a 2004 volvo xc90. While driving at any speed, the odor of fuel was present and an unexplained warning indicator illuminated. The contact also stated that the vehicle leaked fuel. The vehicle was not taken to a dealer. The manufacturer was not made aware of the failure. The failure was not repaired. The failure mileage was approximately 170,000.
Tl* the contact owns a 2004 volvo xc90. While driving, there was a strong odor of fuel in the vehicle. The contact noticed fuel leaking onto the ground. The vehicle was taken to a dealer where it was diagnosed that the fuel pump needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The vehicle was not included in the federal safety agency campaign number: 09v483000 (fuel system). The failure mileage was 132,000.
Fuel leak and smell passenger rear vehicle
Tl* the contact owns a 2004 volvo xc90. When the contact entered the vehicle, there was an odor of fuel inside and outside the vehicle. The odor of fuel could be smelled whenever the vehicle was driven. The vehicle was taken to an independent mechanic and it was discovered that fuel was leaking from the vehicle, however, the failure was unable to be determined. The vehicle was not repaired. The dealer was contacted and informed the contact that the VIN was not included in the federal safety agency campaign number: 09v483000 (fuel system, gasoline). The manufacturer was not made aware of the failure. The approximate failure mileage was 101,000.
Tl* the contact owns a 2004 volvo xc90. While the vehicle was parked, an extremely strong odor of fuel emitted near the fuel tank on the rear passenger side. The fuel tank exhibited fuel leakage, but there was no fuel visible on the ground. The contact experienced the same failure as mentioned in the federal safety agency campaign number: 09v483000 (fuel system, gasoline); however, the VIN was not included. The vehicle was not repaired. The manufacturer was notified of the issue. The approximate failure mileage was 215,000.
2004 volvo xc90. Consumer writes in regards to a broken fuel pump and leaking gas. *smd the consumer noticed a strong gas smell in the garage. The consumer discovered recall # 09v483000. However, he was never informed.
Noticed the smell of fuel while exiting the vehicle. Looked under the vehicle and noticed a fuel leak under the driver's side passenger door. Fuel was leaking at the approximate rate of 3 gallons per 24 hours. Drove the car to the dealer the next morning. Dealer diagnosed the problem as a crack in the fuel sender located on top of the gas tank (not the fuel pump which was replaced under the prior recall). When asked how the leak developed the dealer stated that the plastic fitting cracked due to the cycling of temperatures (same reason for fuel pump failure and recall).
For about 2 months now I have been smelling loud odors of gas/fuel inside the car coming from the left side of my 2004 volvo xc90. The smell is becoming unbearable causing headaches. I had my husband look under my car to see if there was an obvious leak. He noticed that the side of the fuel tank was wet, he wiped the tank off making it dry drove the car around a couple blocks parked it & checked under the car again, the tank was wet on the side of the fuel tank again with fuel leaking from somewhere. Again no obvious spot or location of the leak was seen & its not a bad leak whereas you can see it dripping, but it is leaking from somewhere. My car is also experiencing a slow sluggish start in my opinion due to the fuel issue. I've done some research & found out this is a common problem with certain volvo's (01-05 s80, 01-04 v70/s60/xc70, 03-05 xc90) when exposed to certain environmental condition for example hot climates & temperatures. When volvo vehicles are exposed to these conditions in combination with fuel quality there's a higher/greater chance that the fuel pump can develop/become cracked, damaged, or pinched in the fuel pump flange of which causes an air leak in the fuel vapor system. Also 2004 xc90 models has the most overall complaints. I need more info on how & where volvo can fix this issue because again upon researching this volvo has done a major recall for a faulty fuel pump of which includes my car based off info I have found. Hopefully I will be contacted immediately because from what I understand this issue will only become worse & in some cases upon starting the ignition can strike or cause a fire. Thanks.
Tl* the contact owns a 2004 volvo xc90. The contact stated that while driving, a fuel odor was emitted. The vehicle was taken to the dealer where the contact was informed that fuel was leaking from the fuel tank. The contact was told that the fuel pump needed to be replaced. The manufacturer was contacted and informed the contact that the vehicle was not included in the federal safety agency campaign id number: 09v483000 (fuel system, gasoline: delivery: fuel pump). The failure and current mileages were 200,000.
Related recalls
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the u.s. Territories. When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.
- Risk
- If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.
- Remedy
- Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. This service will be performed free of charge. The safety recall began on january 15, 2010. Owners may contact volvo at 1‑800‑458‑1552.
Recall number 09V483000 · Recall details
Questions about the 2004 Volvo XC90 fuel leak
Is fuel leak a common problem on the 2004 Volvo XC90?
22 of 462 owner complaints about the 2004 Volvo XC90 (5%) mention fuel leak. The model year with the most reports is 2004.
Is there a recall or service bulletin for this on the 2004 Volvo XC90?
There is 1 recall and 0 service bulletins for the same area of the car. Check them below with your VIN.
Other symptoms on the 2004 Volvo XC90
Transmission failure 82Fuel pump 47Airbag light 43Fuel smell 39Headlights 34Loss of power 33Wipers 33Jerking 32Stalling 30Brake failure 25Check engine light 20ABS 19Warning lights 19Slipping 17Engine failure 12Power steering loss 12Door locks 11Won't start 11Ball joint 10Won't shift 9Hesitation 7Adaptive cruise 6Fuel gauge 6Grinding brakes 5
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