2004 Volvo XC90: fuel pump failure

Filed Nov 22, 2024 · Electrical, Engine · NV

Unsure of what the issue is with the vehicle but smells like gas in my garage and I found a recall I was never notified about I moved from Washington to Las Vegas and never received any info regarding the fuel pump recall as well as a noise that’s been going on for a year now when I drive at 60 miles an hour I’ve had it looked at and no one seems to know what that issue is

Filed May 16, 2023 · Fuel system · CO

Few days ago I came home, parked the car inside the garage and went inside. An hour later I went to the garage for something and noticed a very strong gasoline odor coming from the car. It is not coming from the reservoir and I did not put any fuel recently, so it can't be explained with a fuel spill. I suspect it is coming from the fuel pump. I as hoping or it to goo away, but it did not. It has been a week already.

Filed Feb 16, 2021 · Fuel system · FL

The fuel pump under the back seat is cracked and leaking fuel. This is referenced in the federal safety agency recall number 09v483000. O'steen volvo in jacksonville refuses to acknowledge there was ever a problem with this. It is all over the internet.the vehicle is not driveable as is. The car is soaked with gasoline. Apparently the fuel pump housing dries out from heat and cracks. We need some help here. It would be better if someone in saint augustine florida could do this recall work for us as we really don't want to deal with o'steen after they have blown us off.

Filed Oct 16, 2019 · Fuel system · 188,900 miles · ID

A few years ago I received a extended warranty for a fuel pump recall. My fuel pump is now leaking gas and filling the car with gas fumes. When I called the volvo dealer I was told that the extended warranty was no longer valid and it would cost $1,000.00 to have it fixed. I called the vehicle safety hotline and was told that my VIN number wasn't included in the recall and I would need to file a complaint. The car is 16 years old and is in good condition I feel that as volvo knows that the fuel pump is a safety issue that all cars that have the same fuel pump issue that are still driving the highways should be included in the recall. Nothing happened other than the heavy fuel smell that fills the car when driving and the fuel can be smelled outside of the car after it has been turned off. I have had the car fixed but think that the fuel pump issue should still be addressed. I didn't have an accident and there was no fire, but there could have been.

Filed Apr 1, 2018 · Fuel system · 108,000 miles · GA

We smelled a gasoline odor and the "check engine" light came on so we took our volvo to a dealer to inspect. They said that there was a crack in the top of the fuel tank. I am the original owner and have taken meticulous care of this vehicle so that sounded very strange. The car only has 108,000 miles in 15 years. I now see where this model was recalled for fuel pump replacement several years ago but it was while I was out of the country for two years (2004-2006) on a project for my employer. I had my parents keep the car while I was gone and none of us received the notice about the recall. Shouldn't volvo still have to honor this recall since I was not aware of it at the time? According to your recall campaign 09v‑483 my car would have been included in the recall group, although my VIN number doesn't show up under the recalls now...could it be that the campaign is over so it doesn't show up now? Volvo customer care knew about this problem when I called them on friday but are hemming and hawing about doing anything about it. It seems a cracked fuel tank could catch fire.

Filed Nov 30, 2017 · Fuel system · 52,000 miles · PA

A few days ago I began to smell fuel in the rear seat of the vehicle and on the outside. The smell began to get worse and linger for days after operating it. After some research I determined it to be the fuel pump issue that similar years and models were recalled for in 2009. My vehicle wasn't on the recall since it was purchased in pa rather than in one of the southern states. I took it to the dealer and they confirmed it was the fuel pump. Volvo agreed to pay for the part but not the labor which amounts to $800. These fuels pumps present an extreme risk for fire and injury and all vehicles should have been recalled at volvos expense. Volvo should do the right thing and pay for the repairs or the federal safety agency should force them to. Just because of vehicle was purchased in one state versus another should not dictate whether they are recalled or not.

Filed Sep 4, 2017 · Driver assistance, Electrical · CA

Hi, when driving my car up any slight little hill, I have no power and it doesn't seem to want to drive. It's very frustrating!! I have read there are recalls in the fuel pumps and also other recalls with the model volvo xc90. I hope they can repair it and pay for it!!

Filed Mar 1, 2017 · Fuel system · 170,000 miles · WA

Tl* the contact serviced a 2004 volvo xc90. While parked, the vehicle emitted a strong fuel odor and there was fuel visible above the fuel pump. The vehicle was taken to a repair shop where it was diagnosed that the fuel pump housing and flange were damaged and needed to be replaced. The vehicle was not repaired. The maufacturer was made aware of the issue. The manufacturer stated that the VIN was not included in the federal safety agency campaign number: 09v483000 (fuel system, gasoline). The approximate failure mileage was 170,000.

Filed Nov 2, 2016 · Fuel system · 114,000 miles · WI

There is a very strong smell of gas while driving at all speeds. The smell gets worse on the right hand rear passenger seat when parked. I took it in for diagnosis and was told there is a leak on top of the fuel pump. I called to volvo of north america see if there is a recall. The lady I talked to was very nice and seamed knew exactly what I was talking about. If this a problem why is there no recall in all states in USA.

Filed Jul 29, 2016 · Fuel system · 132,000 miles · NC

Tl* the contact owns a 2004 volvo xc90. While driving, there was a strong odor of fuel in the vehicle. The contact noticed fuel leaking onto the ground. The vehicle was taken to a dealer where it was diagnosed that the fuel pump needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The vehicle was not included in the federal safety agency campaign number: 09v483000 (fuel system). The failure mileage was 132,000.

Filed Jun 7, 2016 · Electrical, Lights · 130,000 miles · VA

2004 volvo xc90 sudden engine stall with lose of headlights: I was traveling on the interstate at night with the cruise set at 75 MPH when suddenly it was like someone turned the ignition key to off for about 3 seconds, and then turned the key back on without restarting the engine. With all the warning lamps illuminated, and the engine at a stall I pulled into the emergency lane, and stopped. I then shifted to park and attempted to start the vehicle, where it took several attempts to start. The headlights did not stop working while pulling over, and when I stopped I switched the lights off before I restarted the engine. The first thing at mind was a fuel pump that was starting to act up. After restarting I revved the engine up a few quick times (to clear the engines throat). I then got back on the interstate accelerating to 75 MPH , but doing so manually this time(no cruise control). About 10 min had passed when suddenly the engine started losing power as I was having to press the accelerator harder to maintain speed. While still coasting at 65 MPH or so I placed the transmission into neutral, and attempted to restart the engine, when I turned the key to the start position I lost all the lights, I quickly released the key to the on position, and the lights remained off. I quickly pulled to the emergency lane and used the force to avoid the guardrail and the ditch. All the warning light were illuminated, and the engine was at a stall. I then turned the ignition key off and then back on, and that restored the headlights. It took 5-8 attempts to restart the engine, and again I'm thinking fuel pump acting up. Each time I attempted to restart the engine it would spit and sputter like if the fuel pump were only delivering half the pressure needed for the fuel injectors. After the engine restarted I made it home, and the problem has not arisen since,

Filed Apr 26, 2016 · Fuel system, Steering · NJ

There has been problems with steering the driver shafts the fuel pump airbags and wheels making a clicking noise while driving on highway. The gas smell is always inside the car and mechanic has said it's from the fuel pump defect during manufacturer. Along with the other fore-mention defects .volvo does not want to address issues because age of car. There is a defective sunroof that allows water to leak inside the car during rain fall . There has been a top class action placed against volvo for this . They wanted to charge me $700 to $800 for this defect and $1200 to $1500 for fuel pump .