2004 Winnebago Brave problems

Filed Feb 2, 2018 · Brakes · 29,000 miles · CA · fire

Tl* the contact owns a 2004 winnebago brave workhorse. While driving, the calibers independently locked without warning, which caused the brakes to lock. As a result, the contact smelled a burning odor throughout the vehicle. The contact was able to pull the vehicle over. Upon inspecting the vehicle, the contact noticed smoke and fire coming from the rear driver and passenger side tires. The contact was able to extinguish the fire. There were no injuries. Police and fire reports were not filed. The vehicle was taken to an auto mechanic where it was diagnosed that the ABS cables were melted and the rear brake system needed to be replaced. A dealer was not contacted. The manufacturer was notified of the failure and did not assist. The approximate failure mileage was 29,000. *tt

Filed Feb 4, 2015 · Brakes · 13,199 miles · NY

On two separate occasions the autopark pressure switch has failed and left us stranded for a total of 10 days while this part {known as "the rotten green switch"} was ordered. The first incident was covered under warranty. The second time on 7/6/2009 the repair bill totaled $463.83 in anchorage, al.. Many other rv owners have experienced similar results as documented in "motorhome" magazine.

Filed Feb 4, 2015 · Brakes · 54,134 miles · NY

Traveling north on i81 near greencastle,pa. In inclement winter conditions and extremely rough pavement ,the electric/hydraulic emergency brake suddenly came on at 65mph nearly causing an accident. We heard a loud sound of the brake engaging the driveshaft and smelled hot components. We limped off the interstate ad found keystone rv center where repair/inspection was perormed for $366.72. Additional work was later performed at further cost.

Filed Aug 25, 2010 · Brakes · 48,700 miles · NV

Tl* the contact owns a 2004 winnebago brave. The contact was driving approximately 35 MPH. As he applied the brakes, the auto park brake light illuminated. The manufacturer was contacted and advised that if the contact continued to drive the vehicle, the parking brake would most likely lock. The vehicle was not repaired. The failure and current mileage was 48,700. The hydraulic actuator started leaking updated 12/30/10

Filed Feb 8, 2010 · Brakes · 50,000 miles · FL

I have a 2004 winnebago that is part of the recall for hydraulic brakes, recall 09v110000. This recall is due to "piston expansion" in the caliper that cause the brake pad to lock up and create excessive heat. I have been in touch with workhorse on this matter and I am not satisfied with their performance on dealing with this problem. I have had numerous incidents with this problem for the last 2 years and I have paid out-of-pocket for repairs which involved ABS sensors and wheel bearings. My question to you is - when the piston expansion occurs and/or there is evidence of brake failure, is there a high probablilty of it occuring again since the expansion due to moisture has already swollen the components? If so shouldn't workhorse replace the caliper? I have had several incidents of brake loss, fortunately, I was able to detect it in time and pull off the road to allow the fluid to cool before limping home. I maintain to workhorse that I cannot use my motorhome until this is fixed. They say that I can continue to use the unit under those conditions. I would like to have your opinion on this. I have difficulty with driving a 25000 lb. Vehicle down the road knowing that there is a high probability of complete brake failure.

Filed Oct 31, 2009 · Brakes · 11,000 miles · KY

2004 workhorsechassis(brakes).

Filed Sep 24, 2008 · Brakes, Suspension · 8,272 miles · FL

I had recently completed a 2 week trip driving approx 1800 miles. Was taking my motorhome to a dealer to have a rock guard installed when it started pulling to the right and shifting funny. This was in town with easy driving. I quickly noticed the smell of overheated brakes and immediately, as soon as it was safe, pulled off the road to check. I carry an infrared thermometer and took the temps of all 4 wheel's disc brakes. The front right (passenger) brake was reading over 400 degrees and the 3 others were reading in approximately the 125 degree range. I sat for a while and let it cool and as I was only about 2 miles or so from the dealer, I then proceeded, after determining the brake didn't seem to be locked on that wheel any longer, to the dealers lot. They do not handle brake failures and since it was late on a friday afternoon, I left it there over the weekend. There is a very good heavy truck center less than a half mile from the rv dealer so I took it to them the following monday. After inspecting, testing, etc, it was determined that the brake caliper on that wheel had locked up but after cooling had released. I had caught it in time to avoid cracking the rotor and causing additional damage, fortunately. We replaced the defective caliper and ABS sensor on that wheel. I have not been able to take a long trip yet but am very apprehensive about a recurrence of the problem. I can only be thankful it happened after returning from a two week trip and didn't leave my family stranded several hundred miles from home!!! It appears from my reading and research that the workhorse w22 (2003 chassis) has a record of this type of failure on a regular basis. I hope something can be done to help us with a resolution and ease our minds about the reliability of an otherwise fine product. The shop might have the old caliper but I don't know for sure. I could check if it would help.