Flange on fuel pump leaks. It is the same fuel pump on the same model for 2011. Should be a recall for the 2012 model.
BMW R 1200 GS Adventure fuel pump problems
15 of the 72 owner complaints about the BMW R 1200 GS Adventure describe fuel pump failure, most of them for the 2007 model year.
- owner complaints
- 15
- worst model year
- 2007
- typical mileage
- 32,000
Is there a fix? There are 4 recalls for this area of the car. See below
By model year
- 20121
- 20083
- 200710
- 20061
Often reported together
What owners say
Despite a completed recall for the fuel pump flange, cracks in the fuel pump developed and LED to the flange snapping completely into two pieces while under pressure. On a trip from memphis tennessee to richmond virginia, the flange broke into two pieces and subsequently covered the rider in gasoline and made continued travel an impossibility. In addition to covering the rider in gasoline and risking injury to skin and eyes, the gasoline also made its way onto the front tire, reducing traction, and onto the front exhaust headers, risking a fire and/or explosion. This occurred while the motorcycle was in motion at roughly 55 MPH and predominately in a straight up/down position. The incident occurred on a state route off of interstate 40 near nashville tennessee.
Prior recall campaign 13v‑617 for faulty fuel pumps was performed in 2014. Fuel pump has started leaking in the exact same manner that triggered the initial recall. Vehicle is leaking fuel from the same part.
The fuel pump flange cracked and fuel sprayed all over me covering the motorcycle and myself with gasoline. The motorcycle was in motion and I was not able to stop immediately. I was driving to work on a highway and a side street. The part that casued the issue was a fuel pump flange. This part was repaired under recall 13v‑617 in july of 2015. The recall fix failed and is a safety issue.
Tl* the contact owns a 2006 bmw adventure 1200gs motorcycle. The contact stated that while traveling 60 MPH, there was a strong gasoline odor. The contact also noticed a fuel leak. The vehicle was taken to an authorized dealer, who diagnosed that the fuel pump assembly needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The approximate failure mileage was unknown.
Fuel pumps were found cracked with broken seals and leaking during normal service.
Arbitrary failure of the fuel level sensor. It occurred at 2,200 miles. Operation of the motorcycle was uninhibited except for a false reading on the fuel gauge. After the failure and replacement of the recalled fuel pump controller, the fuel gauge reads empty regardless of level. This results in a constant warning light that cannot be reset or turned off. This problem is well documented and a common issue with this type of fuel sensor in these motorcycles.
Bike started leaking fuel.. Was getting on to rider clothing. When disassembled it was discovered that the fuel was coming from crack in plastic piece on fuel flange. Bmw required a complete fuel pump assembly (2 parts flange and pump) to be purchased to the amount of $500.00.. But you can purchase just the pump without the flange separately. According to local bmw shop numerous bikes are coming in with this problem.. Years 2005 to 2010.. Bmw replaced the defective part with metal ring on new bikes but are not taking care of existing problems. We had a 2005 k1200 s that had the same issue but it happened while it was still under warranty. We have another r1200 gs (2007) that we assume will have same problem. When I spoke with bmw customer service I asked them if a rider had to catch fire for something to be done. Their response was that had not happened yet.. On the internet there are numerous stories of these bikes with this dangerous fuel leak. Thank you for your time
Tl* the contact owns a 2008 bmw r1200 gs adventure motorcycle. The contact stated that while driving 45 MPH, the ABS warning light illuminated. The vehicle was taken to an independent mechanic for diagnosis where it was stated that the fuel pump electronics needed to be replaced. The vehicle was not repaired and the manufacturer was notified. The approximate failure mileage was 3,300.
On top of the fuel tank of a bmw r1200 gs adventure is a pump where the fittings crack from the factory spraying gas over the rider as you ride. One you stop the fuel puddles in the fuel pump area and drips down the motorcycle tank onto the engine and a hot exhaust.
Related recalls
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain 2011-2014 S 1000 RR/R/ HP4, R 1200 GS/GS Adventure/R/RT, K 1300 S, K 1600 GT/GTL/GTL Exclusive and 2014 R nine T motorcycles. The fuel pump, and auxiliary fuel pump in certain models, may crack and leak fuel during vehicle operation.
- Risk
- A fuel leak, in the presence of an ignition source, may result in a fire.
- Remedy
- BMW will notify owners, and dealers will replace the fuel pump, free of charge. The recall began March 17, 2021. Owners may contact BMW customer service at 1‑800‑525‑7417.
Recall number 21V060000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain 2009-2011 K1300 (S, GT), 2010-2011 S1000 RR, 2005-2011 R1200 (GS, GS Adventure, R, RT, S, ST), 2006-2010 HP2 (Enduro, Megamoto, Sport), 2005-2008 K1200 (R, R Sport, S, GT), and 2012 K1600 (GT, GTL) motorcycles that were repaired under recall 13V‑617 with the support ring remedy and where the fuel pump was not replaced at a later date. This recall involves the fuel pump, and also the auxiliary fuel pump as applicable. The affected motorcycles have a fuel pump flange that may crack, possibly resulting in a fuel leak while the engine is running.
- Risk
- A fuel leak in the presence of an ignition source can increase the risk of a fire.
- Remedy
- BMW will notify owners, and dealers will replace the fuel pump(s) with an improved version, free of charge. The recall began January 18, 2021. Owners may contact BMW customer service at 1‑800‑525‑7417.
Recall number 20V471000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain model year 2005-2011 model year R-model motorcycles, model year 2005-2012 K-model motorcycles, model year 2010-2011 S 1000 model motorcycles, and model year 2006-2010 HP2 motorcycles. In the affected motorcycles, the fuel pump flange (and the auxiliary fuel pump flange if equipped) could develop cracks and leak fuel.
- Risk
- A fuel leak in the presence of an ignition source may result in a fire.
- Remedy
- BMW will notify owners, and dealers will either reinforce the fuel pump flange or replace the pump, as necessary, free of charge. The recall began on April 16, 2014. Owners may contact BMW customer relations at 1‑800‑525‑7417 or email BMW at [email protected].
Recall number 13V617000 · Recall details
Fuel system, gasoline: storage: tank assembly
- What is wrong
- Bmw is recalling certain 2005 through 2007 r 1200 gs adventure motorcycles manufactured from december 7, 2005 through september 26, 2007. The fuel tank front attachment bolts can work loose allowing the bolts to come into contact with the fork leg if the handlebar is turned a significant amount.
- Risk
- This could limit the travel range of the handlebars which could affect handling and maneuverability of the motorcycle, increasing the risk of a crash.
- Remedy
- Bmw will notify owners and dealers will repair motorcycles by further securing the bolts using loctite. The repair will be performed free of charge. The safety recall began on august 30, 2010. Owners may contact bmw at 1‑800‑525‑7417.
Recall number 10V275000 · Recall details
Questions about the BMW R 1200 GS Adventure fuel pump
Which BMW R 1200 GS Adventure years have fuel pump failure problems?
The model years with the most reports are 2007 (10 complaints), 2008 (3 complaints) and 2006 (1 complaints).
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