Despite a completed recall for the fuel pump flange, cracks in the fuel pump developed and LED to the flange snapping completely into two pieces while under pressure. On a trip from memphis tennessee to richmond virginia, the flange broke into two pieces and subsequently covered the rider in gasoline and made continued travel an impossibility. In addition to covering the rider in gasoline and risking injury to skin and eyes, the gasoline also made its way onto the front tire, reducing traction, and onto the front exhaust headers, risking a fire and/or explosion. This occurred while the motorcycle was in motion at roughly 55 MPH and predominately in a straight up/down position. The incident occurred on a state route off of interstate 40 near nashville tennessee.
2007 BMW R 1200 GS Adventure: fuel pump failure
10 of the 23 complaints about the 2007 BMW R 1200 GS Adventure describe fuel pump failure.
- owner complaints
- 10
- of this car's complaints
- 43%
- typical mileage
- 45,000
- recalls
- 3
Fuel pump failure by model year
- 20121
- 20083
- 200710
- 20061
What owners say
Prior recall campaign 13v‑617 for faulty fuel pumps was performed in 2014. Fuel pump has started leaking in the exact same manner that triggered the initial recall. Vehicle is leaking fuel from the same part.
The fuel pump flange cracked and fuel sprayed all over me covering the motorcycle and myself with gasoline. The motorcycle was in motion and I was not able to stop immediately. I was driving to work on a highway and a side street. The part that casued the issue was a fuel pump flange. This part was repaired under recall 13v‑617 in july of 2015. The recall fix failed and is a safety issue.
Fuel pumps were found cracked with broken seals and leaking during normal service.
Bike started leaking fuel.. Was getting on to rider clothing. When disassembled it was discovered that the fuel was coming from crack in plastic piece on fuel flange. Bmw required a complete fuel pump assembly (2 parts flange and pump) to be purchased to the amount of $500.00.. But you can purchase just the pump without the flange separately. According to local bmw shop numerous bikes are coming in with this problem.. Years 2005 to 2010.. Bmw replaced the defective part with metal ring on new bikes but are not taking care of existing problems. We had a 2005 k1200 s that had the same issue but it happened while it was still under warranty. We have another r1200 gs (2007) that we assume will have same problem. When I spoke with bmw customer service I asked them if a rider had to catch fire for something to be done. Their response was that had not happened yet.. On the internet there are numerous stories of these bikes with this dangerous fuel leak. Thank you for your time
On top of the fuel tank of a bmw r1200 gs adventure is a pump where the fittings crack from the factory spraying gas over the rider as you ride. One you stop the fuel puddles in the fuel pump area and drips down the motorcycle tank onto the engine and a hot exhaust.
Cracks developed in the fuel pump flange causing fuel to leak on the engine.
At the suggestion of a fellow bmw motorcycle club member, I inspected the fuel line fittings where they attached to the fuel pump. There were numerous cracks in the plastic around one of the fittings. I was preparing for a summer trip with a friend who also owns a r1200 gsa, so I bought two clamps (same kind as sold by beemer boneyard) so we could avoid a potential failure during the trip. I am disappointed that bmw did not take responsibility for this obvious safety hazard. I have seen recalls for other motorcycles for potentially defective fuel lines, so why is this not any different?
Plastic quick connect on top of gas tank fuel pump plate cracked. Fuel under pressure sprayed out, running onto hot exhaust pipe. Could result in major fire. Plastic seems not suitable for ethanol blended fuel which causes it to get brittle and crack.
On october 3, 2009, while riding my 2007 bmw r1200gs adventure, the engine stopped while I was driving in traffic on a state highway hear my home forcing me to pull off onto a very narrow shoulder (western nc, mountain roads) and stop with traffic passing me by at highway speeds approximately one foot from my left side. The motorcycle would not restart for several minutes. Eventually it did restart and I was able to drive approximately fifty yards before the engine again stopped. This allowed me to get to a wider section of shoulder where I was not at such great risk from traffic. The symptoms indicated a lack of fuel. I checked the quantity of fuel in the tank visually and found ample fuel (I had driven less than one hundred miles since filling the tank, well within the fuel range of the vehicle). Again, after approximately five minutes I was able to restart the engine and drive approximately 50 yards. After another few minutes I was able to restart the engine and drive about 50 yards. After another few minutes the engine restarted and got me approximately one mile to my home. A check of error codes in the onboard computer indicated fuel pump failure. On october 5, 2009, I contacted touring sport bmw regarding the failure and they were unaware of the federal safety agency campaign id number: 09v319000 regarding this issue.
Related recalls
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain 2009-2011 K1300 (S, GT), 2010-2011 S1000 RR, 2005-2011 R1200 (GS, GS Adventure, R, RT, S, ST), 2006-2010 HP2 (Enduro, Megamoto, Sport), 2005-2008 K1200 (R, R Sport, S, GT), and 2012 K1600 (GT, GTL) motorcycles that were repaired under recall 13V‑617 with the support ring remedy and where the fuel pump was not replaced at a later date. This recall involves the fuel pump, and also the auxiliary fuel pump as applicable. The affected motorcycles have a fuel pump flange that may crack, possibly resulting in a fuel leak while the engine is running.
- Risk
- A fuel leak in the presence of an ignition source can increase the risk of a fire.
- Remedy
- BMW will notify owners, and dealers will replace the fuel pump(s) with an improved version, free of charge. The recall began January 18, 2021. Owners may contact BMW customer service at 1‑800‑525‑7417.
Recall number 20V471000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain model year 2005-2011 model year R-model motorcycles, model year 2005-2012 K-model motorcycles, model year 2010-2011 S 1000 model motorcycles, and model year 2006-2010 HP2 motorcycles. In the affected motorcycles, the fuel pump flange (and the auxiliary fuel pump flange if equipped) could develop cracks and leak fuel.
- Risk
- A fuel leak in the presence of an ignition source may result in a fire.
- Remedy
- BMW will notify owners, and dealers will either reinforce the fuel pump flange or replace the pump, as necessary, free of charge. The recall began on April 16, 2014. Owners may contact BMW customer relations at 1‑800‑525‑7417 or email BMW at [email protected].
Recall number 13V617000 · Recall details
Fuel system, gasoline: storage: tank assembly
- What is wrong
- Bmw is recalling certain 2005 through 2007 r 1200 gs adventure motorcycles manufactured from december 7, 2005 through september 26, 2007. The fuel tank front attachment bolts can work loose allowing the bolts to come into contact with the fork leg if the handlebar is turned a significant amount.
- Risk
- This could limit the travel range of the handlebars which could affect handling and maneuverability of the motorcycle, increasing the risk of a crash.
- Remedy
- Bmw will notify owners and dealers will repair motorcycles by further securing the bolts using loctite. The repair will be performed free of charge. The safety recall began on august 30, 2010. Owners may contact bmw at 1‑800‑525‑7417.
Recall number 10V275000 · Recall details
Questions about the 2007 BMW R 1200 GS Adventure fuel pump
Is fuel pump failure a common problem on the 2007 BMW R 1200 GS Adventure?
10 of 23 owner complaints about the 2007 BMW R 1200 GS Adventure (43%) mention fuel pump failure. The model year with the most reports is 2007.
Is there a recall or service bulletin for this on the 2007 BMW R 1200 GS Adventure?
There are 3 recalls and 0 service bulletins for the same area of the car. Check them below with your VIN.
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