Despite a completed recall for the fuel pump flange, cracks in the fuel pump developed and LED to the flange snapping completely into two pieces while under pressure. On a trip from memphis tennessee to richmond virginia, the flange broke into two pieces and subsequently covered the rider in gasoline and made continued travel an impossibility. In addition to covering the rider in gasoline and risking injury to skin and eyes, the gasoline also made its way onto the front tire, reducing traction, and onto the front exhaust headers, risking a fire and/or explosion. This occurred while the motorcycle was in motion at roughly 55 MPH and predominately in a straight up/down position. The incident occurred on a state route off of interstate 40 near nashville tennessee.
2007 BMW R 1200 GS Adventure fuel system problems
16 complaints (70% of all complaints for this car). Typical mileage when it fails: 23,000.
- owner complaints
- 16
- of this car's complaints
- 70%
- typical mileage
- 23,000
- crashes
- 0
- recalls
- 3
Which part fails
- Delivery: fuel pump1
At what mileage
Complaints by mileage at the time of the problem.
BMW R 1200 GS Adventure fuel system problems in other years
Specific symptoms reported on the 2007 BMW R 1200 GS Adventure fuel system
Phrases found in the owners' own descriptions, so one complaint can mention several symptoms.
Related recalls
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain 2009-2011 K1300 (S, GT), 2010-2011 S1000 RR, 2005-2011 R1200 (GS, GS Adventure, R, RT, S, ST), 2006-2010 HP2 (Enduro, Megamoto, Sport), 2005-2008 K1200 (R, R Sport, S, GT), and 2012 K1600 (GT, GTL) motorcycles that were repaired under recall 13V‑617 with the support ring remedy and where the fuel pump was not replaced at a later date. This recall involves the fuel pump, and also the auxiliary fuel pump as applicable. The affected motorcycles have a fuel pump flange that may crack, possibly resulting in a fuel leak while the engine is running.
- Risk
- A fuel leak in the presence of an ignition source can increase the risk of a fire.
- Remedy
- BMW will notify owners, and dealers will replace the fuel pump(s) with an improved version, free of charge. The recall began January 18, 2021. Owners may contact BMW customer service at 1‑800‑525‑7417.
Recall number 20V471000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain model year 2005-2011 model year R-model motorcycles, model year 2005-2012 K-model motorcycles, model year 2010-2011 S 1000 model motorcycles, and model year 2006-2010 HP2 motorcycles. In the affected motorcycles, the fuel pump flange (and the auxiliary fuel pump flange if equipped) could develop cracks and leak fuel.
- Risk
- A fuel leak in the presence of an ignition source may result in a fire.
- Remedy
- BMW will notify owners, and dealers will either reinforce the fuel pump flange or replace the pump, as necessary, free of charge. The recall began on April 16, 2014. Owners may contact BMW customer relations at 1‑800‑525‑7417 or email BMW at [email protected].
Recall number 13V617000 · Recall details
Fuel system, gasoline: storage: tank assembly
- What is wrong
- Bmw is recalling certain 2005 through 2007 r 1200 gs adventure motorcycles manufactured from december 7, 2005 through september 26, 2007. The fuel tank front attachment bolts can work loose allowing the bolts to come into contact with the fork leg if the handlebar is turned a significant amount.
- Risk
- This could limit the travel range of the handlebars which could affect handling and maneuverability of the motorcycle, increasing the risk of a crash.
- Remedy
- Bmw will notify owners and dealers will repair motorcycles by further securing the bolts using loctite. The repair will be performed free of charge. The safety recall began on august 30, 2010. Owners may contact bmw at 1‑800‑525‑7417.
Recall number 10V275000 · Recall details
Related investigations
Fuel Leak - Motorycle
ODI began investigating this issue after owners of model year (MY) 2004-2011 R-series BMW motorcycles reported incidents of pressurized fuel leakage from the fuel pump flange.Some owners first became aware of the problem when their pant leg was fuel-soaked.Prior to opening our initial investigation on November 16, 2012, BMW had concluded that the small number of warranty claims and owner reports did not indicate the existence of a safety defect trend.However, during the course of responding to our information requests, BMW re-examined its data and decided to conduct a recall (13V‑617) of the subject motorcycles.In conducting recall 13V‑617, BMW voluntarily expanded the scope of affected vehicles from ODI'soriginal scope, MY2005-2008 R-series motorcycles, to include the primary and auxiliary fuel pumps on all MY 2005-2011 R-series, MY 2005-2011 K12&13 models, MY 2010-2011 RR models, and the MY 2012 K1600 motorcycles.The total number of motorcycles subject to this recalled is 50,184.The 55 reports cited in this investigation can be viewed at: http://www-odi.the federal safety agency.dot.gov/owners/Searchreference under the following complaint identification numbers:10485789,10449393,10521322,10475150,10435325,10493015,10471642, 10448216,10488899,10356156,10433733,10442023,10492342,10435968, 10492961,10504324,10485882,10433013,10453738,10474390,10417320, 10485276,10444876,10508150,10485807,10492118,10491835,10425962, 10430734,10488652,10485274,10493320,10522421,10399423,10443840, 10448325,10490417,10485452,10433589,10467136,10420291,10503806, 10532145,10523763,10523626,10425514,10354202,10437222,10444742, 10454834,10532172,10487624,10435984,10452476, 10485337
EA13006
Fuel Leak - Motorcycle
Owners of model year (MY) 2005-2008 R-Series motorcycles report substantial, high pressure fuel loss occurring when the fuel pump is energized.Many times they first become aware of the problem when fuel soaks their pant legs or is puddled under their parked motorcycle.The Office of Defects investigation (ODI) has obtained an owner video illustrating the issue.This video, and other material, may be found in the public file at ODI has learned that the subject fuel leak is due to cracks in the fuel outlet quick connector located on the in-tank fuel pump housing.While some owners, reluctant to incur the expense to replace the fuel pump assembly, have undertaken frequently ineffective do-it-yourself repairs primarily involving adhesive patches, two other remedies are available.The first, found in the after-market, is an aluminum clamp designed to reinforce the fuel outlet threaded flange.The second is BMW?s own remedy, appearing in early 2011, following introduction of the aftermarket clamp.It, too, involves a metal collar designed to support the fuel outlet threaded flange.In January 2004 BMW conducted safety recall 04V028 involving 2000 to 2004 Model Year K and R Series motorcycles for a pressurized fuel leak.In this case an O-ring in a fuel line quick connector could become damaged and BMW identified the potential for fire as a consequence of this failure.In its recall, influenced by an ODI investigation (PE03-054), BMW judged the fire risk to be low and the fuel loss to be insignificant -- occurring most often during cold starts -- resulting most often from improper servicing of the fuel line quick connector by its dealers. All of the complaints and warranty claims referenced in this resume involve verified fuel leaks rather than owners simply expressing a concern that a leak may develop in their subject motorcycle. With summer approaching and seasonal motorcycle usage increasing, ODI has upgraded PE12-036 to EA13-006 to further evaluate this issue, monitor fuel leak frequency, and determine the risk associated with the alleged fuel leaks.The ODI reports cited above can be reviewed at: http://www-odi.the federal safety agency.dot.gov/owners/Searchreference under the following complaint identification numbers: 540232, 765847, 10074376, 10159252, 10236289, 10339245, 10356156, 10417320, 10425962, 10430734, 10430822, 10432269, 10433589, 10433733, 10436885, 10437222, 10442023, 10443840, 10444670, 10444742, 10444876, 10445888, 10445954, 10448104, 10448104, 10448325, 10448592, 10449393, 10451907, 10452476, 10453738, 10460566, 10463408, 10463946, 10467136, 10470251, 10471518, 10471642, 10474390, 10475150, 10474390, 10475150, 10480052, 10480834, 10485274, 10485276, 10485292, 10485337, 10485348, 10485351, 10485376, 10485434, 10485452, 10485783, 10485789, 10485796, 10485807, 10485882, 10487501, 10487624, 10488652, 10488899, 10490417, 10490868, 10491835, 10492118, 10492342, 10492961, 10493015, 10493320, 10494927, 10494899, 10495307, 10496593, 10503488, 10503806, 10504130, 10504324, 10508135, 10508150
PE12036
What 2007 BMW R 1200 GS Adventure owners say
Most recent owner complaints, unedited.
Prior recall campaign 13v‑617 for faulty fuel pumps was performed in 2014. Fuel pump has started leaking in the exact same manner that triggered the initial recall. Vehicle is leaking fuel from the same part.
The fuel pump flange cracked and fuel sprayed all over me covering the motorcycle and myself with gasoline. The motorcycle was in motion and I was not able to stop immediately. I was driving to work on a highway and a side street. The part that casued the issue was a fuel pump flange. This part was repaired under recall 13v‑617 in july of 2015. The recall fix failed and is a safety issue.
Upon starting the motorcycle gas begin squirting out the right side of the gas tank - approximately 1 quart within a minute or two, covering my pant leg and floor. Upon removal of the right side tank cover it was apparent that the quick release coupling was split or cracked and would spew gas anytime the ignition was turned on. This is a very low mileage highly maintained motorcycle kept in a temperature controlled garage. This could have been a serious situation had I been riding at speed and the gas ignited. My bmw repair facility indicated that this is a common failing and sold me the replacement part that is the identical plastic coupling I removed.
Fuel pumps were found cracked with broken seals and leaking during normal service.
Bike started leaking fuel.. Was getting on to rider clothing. When disassembled it was discovered that the fuel was coming from crack in plastic piece on fuel flange. Bmw required a complete fuel pump assembly (2 parts flange and pump) to be purchased to the amount of $500.00.. But you can purchase just the pump without the flange separately. According to local bmw shop numerous bikes are coming in with this problem.. Years 2005 to 2010.. Bmw replaced the defective part with metal ring on new bikes but are not taking care of existing problems. We had a 2005 k1200 s that had the same issue but it happened while it was still under warranty. We have another r1200 gs (2007) that we assume will have same problem. When I spoke with bmw customer service I asked them if a rider had to catch fire for something to be done. Their response was that had not happened yet.. On the internet there are numerous stories of these bikes with this dangerous fuel leak. Thank you for your time
On top of the fuel tank of a bmw r1200 gs adventure is a pump where the fittings crack from the factory spraying gas over the rider as you ride. One you stop the fuel puddles in the fuel pump area and drips down the motorcycle tank onto the engine and a hot exhaust.
Gas tank cracking at fuel sensor electronics. Fuel leak causing fuel to pool at the top of the tank and run down the tank onto the exhaust.
Cracks developed in the fuel pump flange causing fuel to leak on the engine.
At the suggestion of a fellow bmw motorcycle club member, I inspected the fuel line fittings where they attached to the fuel pump. There were numerous cracks in the plastic around one of the fittings. I was preparing for a summer trip with a friend who also owns a r1200 gsa, so I bought two clamps (same kind as sold by beemer boneyard) so we could avoid a potential failure during the trip. I am disappointed that bmw did not take responsibility for this obvious safety hazard. I have seen recalls for other motorcycles for potentially defective fuel lines, so why is this not any different?
Questions about the 2007 BMW R 1200 GS Adventure fuel system
Does the 2007 BMW R 1200 GS Adventure have fuel system problems?
Owners have filed 16 complaints about the fuel system of the 2007 BMW R 1200 GS Adventure, 70% of all its complaints, more than any other problem.
At what mileage do 2007 BMW R 1200 GS Adventure fuel system problems start?
The typical (median) mileage in owner complaints is 23,000 miles.
Was there a recall on the 2007 BMW R 1200 GS Adventure fuel system?
Yes, 3 recalls: 20V471000, 13V617000, 10V275000. Check your VIN to see if your car still needs the free repair.
What year does the BMW R 1200 GS Adventure have the most fuel system problems?
The BMW R 1200 GS Adventure model years with the most fuel system complaints are 2007 (16 complaints) and 2008 (11 complaints).
Other 2007 BMW R 1200 GS Adventure problems
Transmission 4Brakes 2Tires 1
VIN decoder
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