Riding the bike slowly (about 40 kph) and braked heavily. Disintegration of rear wheel carrier (flange) on bmw gs1200 (2004) . This billet aluminum flange is the single component connecting the rear wheel with the motorcycle. And also the brake disk. The part broke apart under heavy braking and the brake disk detached, resulting in no rear wheel braking and damage to the ABS unit. Critical failure will certainly result in serious injury or death. Bmw australia has been advised and offered no recourse to correct ro advise other owners. Abs module also failed, with an internal leak (possibly caused by pressure spike from flange disintegrating). Numerous other reports of similar faults on adventure riders website. Vin no is [xxx] information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).
The worst 2004 BMW R1200 GS problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
- Brakes1
- Suspension1
- Transmission1
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
- Brakes1
- Suspension1
- Transmission1
Recalls 3
Service brakes, hydraulic: antilock/traction control/electronic limited slip
- What is wrong
- On certain motorcycles, under rapid, repeated, and unusually harsh braking, loss of ABS capability could temporarily occur.
- Risk
- Temporary loss of ABS braking could increase the risk of a crash.
- Remedy
- Dealers will add a physical restriction, in the form of a banjo bolt with a flow restrictor to the brake line, and on certain models dealers will install new front brake discs of a slightly larger thickness free of charge. The recall began on june 5, 2006, and will be a phased mailing through october 2006. Owners may contact bmw at 1‑800‑831‑1117.
Recall number 06V164000 · Recall details
Service brakes, hydraulic
- What is wrong
- On certain motorcycles, if certain procedures are performed that involves removal of the front left brake caliper, the ABS sensor cable can be routed incorrectly and when the caliper is reinstalled, the sensor cable can come into contact and rub against the front brake disc. Overtime, if the chafing becomes severe, it is possible to lose the ABS function.
- Risk
- Loss of ABS function could increase the risk of a crash during certain riding conditions.
- Remedy
- Dealers will attach additional retaining clips free of charge to the ABS sensor cable, which will provide a more secure connection to the wheel carrier. The recall began on june 5, 2006, and will be a phased mailing through october 2006. Owners may contact bmw at 1‑800‑831‑1117.
Recall number 06V134000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- On certain motorcycles, the defect involves a water leak around the fuel pump that is integrated within the fuel tank. An o-ring seal attached to the pump's electronic housing does not meet specifications and water can bypass this seal and contact the pump electronics.
- Risk
- Engine stalling, or a failure to start, could occur without prior warning. If stalling were to occur while the motorcycle was being driven, the rider would be unable to maintain speed or accelerate and a crash could occur without prior warning.
- Remedy
- Dealers will replace a sealing ring. If the fuel pump electronic unit is corroded, it will be replaced free of charge. The recall began may 9, 2005. Additional my 2005 r1200 gs motorcycles were added to this recall in december 2005. Owners of my 2005 motorcycles will receive a notification during february 2006 through august 2006. Owners may contact bmw at 1‑800‑831‑1117.
Recall number 05V082000 · Recall details
Technical service bulletins for the 2004 BMW R1200 GS 59
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- The electrical system of BMW vehicles has been subject to an ongoing development process over the last few...
- Since October 2023, a new maintenance schedule is valid for all K5x models
- Multiple factors may
- BMW Motorrad is aware of a number of cases in which the screw connections of the Paralever link and/or the...
- Stress corrosion cracks may occur on the studs of certain milled footrests from the BMW Motorrad special...
- Vehicle battery not charged despite the battery charger being connected to the on-board socket...
- The bike does not shut down with a short press of the keyless ride button
- Service distance cannot be set in miles in ISTA for TFT-type instrument clusters
- During operation of the rear wheel foot brake lever, the rider feels a soft pressure point or perceptibly...
- BMW Motorrad has ascertained that vehicles fitted with option code 0190 "Enduro ASC + BMW Motorrad has...
What 2004 BMW R1200 GS owners say
Most recent owner complaints, unedited.
Stress fracture on bmw gs1200 (2004) rear wheel attachment flange. This billet aluminum flange is the single component connecting the rear wheel with the motorcycle. Critical failure will certainly result in serious injury. Bmwna indicate that this is a normal wear item and offer no recourse to correct.
I have a 2007 bmw r1150 gs motorcycle with a failing sight glass. It has not melted, but has a white halo around the outside edge which indicates overheating of the sight glass. Action number on this issue is pe07031.
Final drive seal blew out after only 30k miles.
Compare the 2004 BMW R1200 GS
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Questions about the 2004 BMW R1200 GS
Is the 2004 BMW R1200 GS reliable?
Owners have filed 4 complaints about the 2004 BMW R1200 GS, fewer than a typical R1200 GS model year.
What is the 2004 BMW R1200 GS year score?
The 2004 BMW R1200 GS scores 87 out of 100 (good). The score compares it with the other model years of the BMW R1200 GS: 75 is a typical year, 50 means twice the usual complaints, and serious complaints and recalls lower it.
What is the most common problem with the 2004 BMW R1200 GS?
Brakes, with 1 complaint. Next is suspension (1).
How many recalls does the 2004 BMW R1200 GS have?
3 recalls, covering service brakes, hydraulic and fuel system, gasoline.
Was there a recall on the 2004 BMW R1200 GS brakes?
Yes, 2 recalls: 06V164000, 06V134000. Check your VIN to see if your car still needs the free repair.
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