Tl* the contact owns a 2005 bmw r1200 gs. The contact stated that while driving approximately 20 MPH, fuel had leaked from the fuel pump flange and sprayed onto the riders leg and parts of the motorcycle. The cause of the failure was not diagnosed or repaired. The manufacturer and an unknown local dealer were notified of the failure but no assistance was offered. The contact was informed that the motorcycle was not included in the federal safety agency campaign number: 13v617000 (fuel system) although the motorcycle had experienced the same failure listed in the recall. The failure mileage was 24,000.
2005 BMW R1200 GS: fuel pump failure
13 of the 51 complaints about the 2005 BMW R1200 GS describe fuel pump failure.
- owner complaints
- 13
- of this car's complaints
- 25%
- typical mileage
- 31,000
- recalls
- 3
Is there a fix? There are 3 recalls for this area of the car. See below
Fuel pump failure by model year
What owners say
Fuel is leaking from the high pressure output fitting of the gas tank. Fuel leaks when fuel pump is on, visibly dripping. When the fuel pump is off there is no leak. Fuel leaks actively and excessively from output fitting, which appears to be cracked.
Fuel leaking at the fuel pump flange as well as at the suction pump flange around the base of the quick disconnect fitting.
Smelled fuel, removed left side cover, saw top of fuel pump covered with gas. It is leaking from the plastic quick disconnect. Also see cracks in the flange on top of fuel pump. This is a fire hazard, caused by poor design that uses tapered pipe thread in plastic.
Fuel pump flange cracked at fuel pump output connector and fuel sprayed out under pressure. Pressurized fuel sprayed on leg and hit hot engine exhaust. Was able to cut off engine and fuel pump before a fire started. Had to wait several hours before help arrived and trucked bike home.
Stopped after riding to work, noticed fuel smell, looked closer, gas was dripping on hot exhaust pipe. Turns out the fuel line plastic quick disconnect threaded boss on the fuel tank was cracked enough that gas leaks out when the fuel pump is running. Just now reporting although it first happened years ago. Tried various repairs that were only temporarily effective before replacing the entire fuel pump assy and reinforcing the boss with an aftermarket specialty clamp designed for this well known failure.
Cracks have been found in the fuel line input flange @ fuel pump and the return fuel flange.
The fuel pump fitting cracked while I was riding on the highway. This resulted in fuel spraying on me and dripping onto the engine when I stopped. The fitting and the flange are both made of a plastic material. The threads are npt type and as the fitting is screwed into the fuel pump flange the fit gets tighter. This design will eventually result in cracking. This is what happened to the plastic fitting which I replaced with a metal one. This will not solve the problem because the flange is likely to crack because of the design resulting in another failure. This type of failure can easily result in a fire.
During service, tech noticed a crack in the fuel pump housing. Bike is unsafe to drive due to risk of fuel leak and fire hazard. This problem is well documented and could potentially lead to loss of life or severe burns. Recommend recall on this part. *tr the issue is so well known, online parts stores are selling a parts fix. Request reason why recall has not been issued.
After filling up on fuel and driving home (less than five miles), I parked the motorcycle. Later in the day, I noticed fuel on the asphalt beneath the bike and leaking from the fuel pump, down onto the engine, left exhaust pipe and other parts of the frame. Further inspecting, I found fuel pooled atop the fuel pump housing. Mopping up the fuel, I identified a hairline crack in the upper plastic housing that holds the fuel pump, fuel pump electronics and fuel line connection. The fuel pump electronics unit was damaged by exposure to the fuel, causing silicon insulation to crumble and fall away. (evidence that the leak had existed for some time, but only came to my attention after this particular fill-up.) replacement parts estimate from bmw: $680.34 (including tax, but excluding installation.)
Detected fuel leaking from left side of motorcycle. Left shin was covered in gasoline. Removed side covers and detected gas spraying from a plastic gas line connector directly above the fuel pump. 300 miles from home and the nearest bmw dealer. Tie wrapped gas line to stop leaking. Managed to ride the motorcycle home. Bmw is aware of the problem and has selected a metal connector as a replacement. I had an 18,000 mile check-up performed by the dealership in june 2011. No recall by bmw. Motorcycle is out of warranty, so I must pay for repair. After operating motorcycle, gas collects in a bowl above the fuel pump. When you place the motorcycle on the side stand gas can fall on the hot engine. Potential for fire and igniting gas on my leg if a fire occurred. The motorcycle is also unsafe to ride until repaired. If this was a car, there would be a recall.
Bmw motorcycle, r1200/gs 2005 model, gas leak problem. On plastic quick disconnectors in the fuel line, cracks can form in the thin fittings, just above the fuel pump. Causing gas to spray, pool, then leak directly on to the hottest part of the exhaust pipe when the motorcycle is placed on the sidestand. This creates a fire hazard. These thin plastic fittings are destined to fail, and need to be changed out with available brass fittings to remedy this potential hazard.
Related recalls
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain 2009-2011 K1300 (S, GT), 2010-2011 S1000 RR, 2005-2011 R1200 (GS, GS Adventure, R, RT, S, ST), 2006-2010 HP2 (Enduro, Megamoto, Sport), 2005-2008 K1200 (R, R Sport, S, GT), and 2012 K1600 (GT, GTL) motorcycles that were repaired under recall 13V‑617 with the support ring remedy and where the fuel pump was not replaced at a later date. This recall involves the fuel pump, and also the auxiliary fuel pump as applicable. The affected motorcycles have a fuel pump flange that may crack, possibly resulting in a fuel leak while the engine is running.
- Risk
- A fuel leak in the presence of an ignition source can increase the risk of a fire.
- Remedy
- BMW will notify owners, and dealers will replace the fuel pump(s) with an improved version, free of charge. The recall began January 18, 2021. Owners may contact BMW customer service at 1‑800‑525‑7417.
Recall number 20V471000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain model year 2005-2011 model year R-model motorcycles, model year 2005-2012 K-model motorcycles, model year 2010-2011 S 1000 model motorcycles, and model year 2006-2010 HP2 motorcycles. In the affected motorcycles, the fuel pump flange (and the auxiliary fuel pump flange if equipped) could develop cracks and leak fuel.
- Risk
- A fuel leak in the presence of an ignition source may result in a fire.
- Remedy
- BMW will notify owners, and dealers will either reinforce the fuel pump flange or replace the pump, as necessary, free of charge. The recall began on April 16, 2014. Owners may contact BMW customer relations at 1‑800‑525‑7417 or email BMW at [email protected].
Recall number 13V617000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- On certain motorcycles, the defect involves a water leak around the fuel pump that is integrated within the fuel tank. An o-ring seal attached to the pump's electronic housing does not meet specifications and water can bypass this seal and contact the pump electronics.
- Risk
- Engine stalling, or a failure to start, could occur without prior warning. If stalling were to occur while the motorcycle was being driven, the rider would be unable to maintain speed or accelerate and a crash could occur without prior warning.
- Remedy
- Dealers will replace a sealing ring. If the fuel pump electronic unit is corroded, it will be replaced free of charge. The recall began may 9, 2005. Additional my 2005 r1200 gs motorcycles were added to this recall in december 2005. Owners of my 2005 motorcycles will receive a notification during february 2006 through august 2006. Owners may contact bmw at 1‑800‑831‑1117.
Recall number 05V082000 · Recall details
Questions about the 2005 BMW R1200 GS fuel pump
Is fuel pump failure a common problem on the 2005 BMW R1200 GS?
13 of 51 owner complaints about the 2005 BMW R1200 GS (25%) mention fuel pump failure. The model year with the most reports is 2007.
Is there a recall or service bulletin for this on the 2005 BMW R1200 GS?
There are 3 recalls and 0 service bulletins for the same area of the car. Check them below with your VIN.
Other symptoms on the 2005 BMW R1200 GS
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