The fuel pump on the motorcycle is leaking and spraying gas all over me when I drive
2007 BMW R1200 GS: fuel pump failure
17 of the 42 complaints about the 2007 BMW R1200 GS describe fuel pump failure.
- owner complaints
- 17
- of this car's complaints
- 40%
- typical mileage
- 22,230
- recalls
- 3
Is there a fix? There are 3 recalls for this area of the car. See below
Fuel pump failure by model year
What owners say
After starting the bike and allowing it to warm up, I noticed a large puddle forming under the front of the bike. Upon closer inspection I found the fuel line quick connect to the fuel pump had split and spraying fuel when under pressure. This was dripping down onto the hot header.
Tl* the contact owns a 2007 bmw r1200 gs motorcycle. While the vehicle was at a stop sign, there was an odor of fuel around the vehicle. The contact looked down and noticed fuel on his leg, which dripped down the left side of the vehicle. The vehicle was taken to the dealer where it was diagnosed that there was a crock flange on the fuel pump that needed to be repaired. The vehicle was repaired; however, the failure recurred. The manufacturer was made aware of the failure. The approximate failure mileage was 8,000.
The fuel pump flange on the high-pressure side is cracking and leaking fuel due to a poor design. Pipe-thread design is contributing to radial cracks in the flange causing fuel leaks. Machine threads with an o-ring would have been the proper design. Bmw has addressed the problem in later models by reinforcing the flange with a metal ring. This problem should be addressed by bmw. It is a poor design undoubtedly driven by "value engineering" concerns rather than dependability of a critical system.
Fuel started leaking on hot exhaust while riding on the freeway. Further inspection revealed fuel leaking from the fuel pump area. Gas appears to leak continuously and sprays on pants leg.
After riding the vehicle and putting it back in my garage, I could smell a strong gasoline odor. On detailed inspection I found gas pooling in the "fuel pump flange". This part is located on the upper left hand side of the fuel tank. After cleaning the area, I could see distinct cracks all around the fuel line inlet and gas would continuously seep out of the cracks while the engine was running.
Fuel pump flange on top of pump cracked and gas sprayed out and ran down on to the hot exhaust pipe.
Tl* the contact owns a 2007 bmw r 1200 gs motorcycle. The contact stated that the fuel pump was leaking. The manufacturer was contacted about the failure. The vehicle was not repaired or diagnosed. The failure mileage was approximately 47,000. Updated 10/29/13*lj the flang at the joint between the fuel pump output and the fuel line, had a split, thus allowing fuel to leak and run down the front side of the motorcycle the exhaust header. Updated 10/29/13
The fuel pump outlet quick connector cracked, causing gasoline to leak out and spill all over the motorcycle creating a fire hazard and potential brake failure. Also the gasoline soaked my pants leg creating another fire hazard and skin rash.
The fuel pump casing/flange is cracked and is leaking fuel. I think it has been going on for a while longer but I previously discounted the gas smell.
The plastic fuel pump flange (plate that seals the top of the fuel tank and is the connections for the fuel pump) has developed cracks in the "boss" fitting for the quick disconnect hose fittings. After applying a fix for this, I've noticed what appears to be a hairline crack in the plastic plate itself, just below the metal screw cap ring. Gas weeps from this crack fast enough to fill the recess of the fuel pump lid and begins dripping down the inboard side of the gas tank onto the cylinder head and exhaust. Failure of the parts of the fuel system resulting in leaks should be addressed as both a potential fire issue, as well as a very specific fuel spillage/environmental issue.
Noticed the smell of gasoline while riding. Took the motorcycle the bmw dealership the next day and they found cracking in the top flange of the fuel pump assembly. The motorcycle only has 12000 miles on it. After searching the internet I found this problem is not uncommon on this model. I believe this could be a fire hazard which could result in severe injury or damage.
Related recalls
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain 2009-2011 K1300 (S, GT), 2010-2011 S1000 RR, 2005-2011 R1200 (GS, GS Adventure, R, RT, S, ST), 2006-2010 HP2 (Enduro, Megamoto, Sport), 2005-2008 K1200 (R, R Sport, S, GT), and 2012 K1600 (GT, GTL) motorcycles that were repaired under recall 13V‑617 with the support ring remedy and where the fuel pump was not replaced at a later date. This recall involves the fuel pump, and also the auxiliary fuel pump as applicable. The affected motorcycles have a fuel pump flange that may crack, possibly resulting in a fuel leak while the engine is running.
- Risk
- A fuel leak in the presence of an ignition source can increase the risk of a fire.
- Remedy
- BMW will notify owners, and dealers will replace the fuel pump(s) with an improved version, free of charge. The recall began January 18, 2021. Owners may contact BMW customer service at 1‑800‑525‑7417.
Recall number 20V471000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- BMW of North America, LLC (BMW) is recalling certain model year 2005-2011 model year R-model motorcycles, model year 2005-2012 K-model motorcycles, model year 2010-2011 S 1000 model motorcycles, and model year 2006-2010 HP2 motorcycles. In the affected motorcycles, the fuel pump flange (and the auxiliary fuel pump flange if equipped) could develop cracks and leak fuel.
- Risk
- A fuel leak in the presence of an ignition source may result in a fire.
- Remedy
- BMW will notify owners, and dealers will either reinforce the fuel pump flange or replace the pump, as necessary, free of charge. The recall began on April 16, 2014. Owners may contact BMW customer relations at 1‑800‑525‑7417 or email BMW at [email protected].
Recall number 13V617000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- Bmw is recalling certain model year 2006 through 2008 r1200 gs motorcycles manufactured between august 2006 and january 2008. The sealing of the fuel pump control unit housing might be insufficient and water could intrude into the control unit housing creating a humid atmosphere. Under such conditions, the fuel pump could corrode and then fail.
- Risk
- Failure of the fuel pump will cause inadequate fuel to reach the engine and cause the engine to stop running. A loss of engine power without warning could increase the risk of a crash.
- Remedy
- Bmw will notify owners and replace the fuel pump control unit free of charge. The safety recall began on november 9, 2009. Owners may contact bmw at 1‑800‑831‑1117.
Recall number 09V319000 · Recall details
Questions about the 2007 BMW R1200 GS fuel pump
Is fuel pump failure a common problem on the 2007 BMW R1200 GS?
17 of 42 owner complaints about the 2007 BMW R1200 GS (40%) mention fuel pump failure. The model year with the most reports is 2007.
Is there a recall or service bulletin for this on the 2007 BMW R1200 GS?
There are 3 recalls and 0 service bulletins for the same area of the car. Check them below with your VIN.
Other symptoms on the 2007 BMW R1200 GS
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