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2005 Chevrolet Aveo problems

The most common problem on the 2005 Chevrolet Aveo is engine and cooling, typically around 64,500 miles. It has 1.4 times the complaints of a typical Aveo model year.

Typical year1.4x the typical complaints
Year score
63/100
Owner complaints
235
Recalls
1
Service bulletins
510
Worst area
Engine
Fuel economy
26-27mpg

The worst 2005 Chevrolet Aveo problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

Specific symptoms reported on the 2005 Chevrolet Aveo

Headlights 23Check engine light 14Overheating 14Stalling 13No deployment 9Door locks 7Fire or smoke 7Engine failure 6Fuel gauge 6

Recalls 1

Exterior lighting: headlightsReported May 19, 2014 · 218,000 vehicles affected
What is wrong
General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.
Risk
If the DRL module melts due to the heat generation, it could cause a vehicle fire.
Remedy
GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1‑800‑222‑1020 (Chevrolet). General Motors recall number for this campaign is 14236.

Recall number 14V261000 · Recall details

See all 1 recalls for the 2005 Chevrolet Aveo

Defect investigations

Stuck throttle valveOpened February 14, 2008, closed October 14, 2008

To date, the office of defects investigation (odi) is aware of 29 non-duplicative complaints/field reports and 52 warranty claims related to the alleged defect affecting 69 unique subject vehicles.because the alleged defect condition is most likely to occur during winter months when ambient temperatures are below freezing, odi upgraded this investigation to an engineering analysis on february 14, 2008 so that it could continue to monitor the field experience during the 2007/2008 winter season.by letter dated may 22, 2008, general motors corp. (gm) supplemented its previous information request response with field data received by gm through may 1, 2008.according to gm, when moisture freezes in the positive crankcase ventilation (pcv) system and/or the engine air intake tract it is most often observed as a hard to start/no start condition, throttle stuck closed, rough running engine, stalling at idle, or oil leakage.of the 29 complaints related to stuck throttle, odi identified 5 reports that allege unwanted acceleration, 13 reports describe an apparent high-idle condition at start up or when slowing the vehicle to a stop without any allegation of unwanted acceleration or diminished braking performance, and the remaining 11 reports describe ambiguous allegations of stuck throttle without regard to severity or consequence.odi analysis of field incident data shows that the complaint and warranty trends appear to be in decline, with only 1 additional complaint and 6 warranty claims related to the alleged defect received by gm since april 2007. A safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.accordingly, this investigation has been closed.the closing of this investigation does not constitute a finding by the federal safety agency that a safety-related defect does not exist.the agency will take further action if warranted by the circumstances.

EA08005

Stuck throttle valveOpened October 19, 2007, closed February 14, 2008

On october 19, 2007, the office of defects investigation (odi) opened a preliminary evaluation to investigate alleged stuck throttle incidents due to ice formation within the engine air intake tract in certain model year (my) 2004-2005 chevrolet aveo vehicles manufactured for sale or lease in the united states.this investigation was prompted by a safety recall campaign (05f-069) conducted by general motors corp. (gm) involving substantially similar vehicles manufactured for sale or lease in canada.at that time, gm issued a technical service bulletin (tsb #05-06-04-065) to address the alleged defect condition in u.s. Vehicles.gm subsequently revised the canadian recall campaign to include more detailed instructions after it discovered certain vehicles were not properly serviced under the original recall campaign.gm revised the canadian recall campaign a second time to include more substantial changes to the throttle body, intake manifold, positive crankcase ventilation (pcv) and engine cooling systems to further reduce the likelihood of icing within the engine air intake tract.again, gm issued a technical service bulletin (tsb #08-06-04-009) to address the alleged defect condition in u.s. Vehicles using the revised procedure.odi is aware of 28 non-duplicative complaints/field reports and 46 warranty claims related to the alleged defect affecting 63 unique subject vehicles.the alleged defect condition is most likely to occur during the winter months when ambient temperatures are below freezing.however, the information provided in gm's response to odi's information request letter dated november 2, 2007, does not capture events that may have occurred during the most recent winter months.accordingly, this investigation has been upgraded to an engineering analysis (ea08-005) to further study the frequency of the alleged defect.

PE07051

Technical service bulletins for the 2005 Chevrolet Aveo 510

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 510 bulletins for the 2005 Chevrolet Aveo

2005 Chevrolet Aveo fuel economy

Official EPA estimates in miles per gallon (MPGe for electric). Ranges cover trims that share the same engine.

EngineDriveCityHighwayCombined
1.6L 4‑cylFWD2331-3226-27

What 2005 Chevrolet Aveo owners say

Most recent owner complaints, unedited.

Filed May 9, 2023 · Lights · 60,000 miles · TN

The contact's daughter owns a 2005 Chevrolet Aveo. The contact stated that intermittently, the headlights failed to illuminate. The contact's daughter had received notification of the federal safety agency Campaign Number: 14V261000 (Exterior Lighting). The contact made a local dealer aware of the failure and the recall; however, the dealer informed the contact that parts were on backorder. The vehicle was not repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 60,000.

Filed Oct 8, 2021 · Engine · 140,000 miles · TX

The contact owns a 2005 Chevrolet Aveo. The contact stated while driving 45 MPH and making a stop, the vehicle inadvertently lost motive power. The contact was unable to restart the vehicle after several attempts. The contact was able to push the vehicle to the nearby gas station with assistance. The contact refilled the coolant reservoir and was able to restart the vehicle. The vehicle was taken to the independent mechanic who diagnosed that the vehicle had overheated, and the valve cover gasket needed to be replaced. The vehicle was not repaired however, the valve cover gasket was sealed. The dealer and the manufacturer were not notified of the failure. The vehicle was not repaired. The approximate failure mileage was 140,000.

Filed Aug 28, 2021 · Engine · CA

Timing belt/chain broke. Car is below the 60,000 mile mark for scheduled replacement as stated from manufacturer. Car broke down suddenly in the middle of the road creating a hazard to the driver and others.

Filed Sep 13, 2020 · Fuel system · OK · crash · fire

This is not my vehicle. I am reporting fraud by gm. Please review the information I am supplying because the new gm failed to do so.*dt

Filed Aug 28, 2019 · MO

Nothing happened, but I saw that the chevrolet aveo's status was deemed, "recall incomplete," and I wanted to know what I should do with the car; if there are any repairs that need to be done or if repairs cannot be done. I don't have any photos because I don't understand in depth why this vehicle was recalled, but I wanted to know if this is very concerning or not.

Filed Jul 6, 2019 · Electrical, Lights · 121,000 miles · SC

Tacada recall I bought my car had 121000 miles all a sudden I have no right tail light no dash lights an no passengers front orange light ther is no power going to fuse box under hood I called the dealership they stated my VIN had been fixed for that recal and it has not

Filed Nov 20, 2018 · Electrical, Lights · 178,000 miles · KY · fire

Gm must not know this this has to do with the electrical wire harness inside of the engine block for the lights. For some reason the power is over writing the fuses and not blowing and causing small engine fires that could get out of control. I caught mine in enough time and put it out. A guy has to do with the right side and the left side in the fuse box being two separate entities of wires which is 7 + 7 equals 14 to control two different sizes. I was just wondering why and gm needs to know what's the sense of having a fuse box if the wires are going to override the fuse. And possibly catch fire or will catch fire it just a matter of an accident waiting to happen. I've been on youtube and found out this is a common thing to happen for chevy aveo will there be a 2004 through 2008. I'm letting you know about this concern because I do not want anybody to die from a car fire because gm.maybe not know about this that it's a big issue an accident waiting to happen. Sincerely [xxx] if someone needs to reach me my phone number is +[xxx]. Thank you n.t.s.b for looking into this. Just really concerned because if the fire would have got out of hand I have my grandchildren in the car god forbid something were to happen to them. Information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6). *cc

Filed Jun 19, 2017 · Airbags, Body · 94,514 miles · AL · crash · 2 injuries

My daughter came to a stop in traffic at a red light 50 feet from the car in front of her and was hit in the rear traveling at about 40 miles per hour knocking her in to the car in front of her the air bags did not deploy and gm's investigation says she wasn't hit hard enough. She was sent to the hospital via ems with back and neck injury's this whole accident was caught on the car wash video cam .

Filed Dec 27, 2016 · Engine · 46,000 miles · TX

I bought this car brand new and kept up the maintenance religiously! I was horrified to find out that my timing belt went out at 46,000 miles! My manual says to replace timing belt at 60,000 miles. I've read there was a recall issued in 2006, but it didn't go to owners; just service shops...I was never alerted, that was definitely a mistake on gm's part. I feel as though I should be compensated!!!

Filed Nov 26, 2016 · Electrical, Lights · 112,000 miles · FL

Interior dash and console lights in-operative as well as the right tail light. Jesus christ, after seeing all of the people complaining about this our beloved no good for nothing governmental agencies should make gm responsible for the cost of repair for this obvious manufacturers or engineering defect. Or at least send out detailed instructions to the owners on how to fix this problem so they can take it to their mechanic of choice to get it fixed. The dealers obviously don't want to do anything about it. And they charge too much any how. Sincerely, george s.

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Questions about the 2005 Chevrolet Aveo

Is the 2005 Chevrolet Aveo reliable?

Owners have filed 235 complaints about the 2005 Chevrolet Aveo, 1.4 times a typical Aveo model year.

What is the 2005 Chevrolet Aveo year score?

The 2005 Chevrolet Aveo scores 63 out of 100 (average). The score compares it with the other model years of the Chevrolet Aveo: 75 is a typical year, 50 means twice the usual complaints, and serious complaints and recalls lower it.

What is the most common problem with the 2005 Chevrolet Aveo?

Engine and cooling, with 79 complaints, typically around 64,500 miles. Next is electrical (67).

How many recalls does the 2005 Chevrolet Aveo have?

1 recall, covering exterior lighting.

What year does the Chevrolet Aveo have bad engine?

The Chevrolet Aveo model years with the most engine complaints are 2004 (83 complaints), 2005 (79 complaints) and 2009 (65 complaints).

What gas mileage does the 2005 Chevrolet Aveo get?

Official estimates for the 2005 Chevrolet Aveo range from 26 to 27 mpg combined. The most efficient version (1.6L 4-cyl, FWD) gets 23 city and 31-32 highway.

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