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2006 Chevrolet Cobalt: fuel pump failure

254 of the 2,330 complaints about the 2006 Chevrolet Cobalt describe fuel pump failure.

owner complaints
254
of this car's complaints
11%
typical repair cost reported
$700
typical mileage
80,000
recalls
1
Is there a fix? There is 1 recall and 1 service bulletin for this area of the car. See below

Fuel pump failure by model year

What owners say

Filed Apr 5, 2022 · Fuel system · 69,817 miles · CA

The contact owns a 2006 Chevrolet Cobalt. The contact stated while standing outside the vehicle a fuel odor was detected. The contact also stated that while driving, there was a fuel odor detected inside the vehicle. The vehicle was not taken to the dealer or independent mechanic to be diagnosed or repaired. The dealer was contacted and the contact was awaiting an appointment. The contact was also informed that the VIN was not under recall. The manufacturer was contacted and made aware of the issue. The manufacturer informed the contact of a fuel pump module replacement coverage under Manufacturer Communication Number: 09275. Future Chevrolet (4811 Madison Ave, Sacramento, CA 95841) was contacted and the contact was still awaiting a callback. The contact related the failure to the federal safety agency Campaign Number: 09V419000 (Fuel System, Gasoline) however, the VIN was not included. The approximate failure mileage was 69,817.

Filed Apr 23, 2021 · Electrical, Fuel system · TX

Had to change my fuel pump due to a crack on it. My key gets stuck in the ignition switch in order to take it out I have to push a button under the steering wheel. I to change my steering shaft because it does a clacking noise.

Filed Mar 26, 2021 · Fuel system · 94,000 miles · AL

Tl* the contact owns a 2006 chevrolet cobalt. The contact stated while the vehicle was stationary, he started to smell a fuel odor. The contact stated no warning light was illuminated. The vehicle was taken to independent mechanic and the contact was informed that the fuel pump needed to be replaced. A dealer was not contacted. The vehicle was repaired. The manufacturer had been informed of the failure and informed the contact that the VIN was included in the federal safety agency campaign number: 09v419000 (fuel system, gasoline). The failure mileage was approximately 94,000.

Filed Dec 9, 2020 · Fuel system · 64,300 miles · TX

Very strong fuel smell started occurring that was noticeable even after long periods after parking. Upon further investigation a fuel leak was discovered on the outlet of the fuel pump which is integral to the fuel tank. It appears there is a crack or some sort of defect causing the exterior piece on that fuel pump to fail. Vehicle only has 64,300 miles on it.

Filed Jun 17, 2020 · 140,000 miles · AZ

While driving on the freeway the engine loses power and turns off. Technicians have scanned the vehicle and found no codes. They checked the fuel pump pressure and found it to be within specification (55 psi). They checked fuses and all check ok. Problem is intermittent. Has happened to me twice but technicians have been unable to duplicate the problem.

Filed Dec 13, 2019 · Fuel system · 140,000 miles · IA

Fuel smell around rear of car. Chevrolet refused to repair despite a known issue and recall. Paid $1100. At non dealer to diagnose and repair. Leaking fuel lines on top of gas tank from in tank fuel pump.

Filed Aug 8, 2019 · Engine, Fuel system · 28,000 miles · NJ

Tl* the contact owns a 2006 chevrolet cobalt. The contact received a recall notice for the federal safety agency campaign number: 09v419000 (fuel system, gasoline). The contact stated that there was an abnormal fuel odor emerging from the vehicle. There were no warning indicators illuminated. The vehicle was taken to an independent mechanic who stated that the fuel pump module needed to be replaced. The vehicle was repaired. The dealer was not contacted. The manufacturer was contacted and stated that the vehicle should have been repaired by the dealer. The manufacturer declined reimbursement of the repair fees. The failure mileage was 28,000. *bf

Filed Sep 2, 2018 · Fuel system · 118,000 miles · FL

Vehicle keeps stalling and shutting down when turning or a speed bump. Was informed it was the fuel pump.

Filed Aug 5, 2018 · Fuel system · 196,000 miles · MO

I was driving my car and I noticed a strong fuel odor coming from my car. I pulled into a parking lot. Left the car running and saw a huge puddle of fuel dripping down onto the ground from the top of the fuel tank. One of the lines right at the fitting into the fuel pump is cracked. They have this already recalled, but only in 15 states and mine isn't one of them. I want chevy to issue a 50 state recall for this issue. My car could of caught fire and I could of died. This is a very serious issue. A year ago I had to replace the fuel lines from the fuel filter to the fuel rail in the engine because the metal tubing rusted out and cracked. They need to be stainless steel not pot metal. Their is no recall on those fuel lines, but I read lots of complaints for the same issue. I don't have any photos only video of it dripping.

Filed Jul 31, 2018 · Driver assistance, Fuel system · 100,000 miles · IL

I already had a recall on the fuel pump or modular and then on the ignition switch. The check engine light has always been on. They couldn't get it to go off even when they did those repairs, then one day the turn signals stopped turning off after making a turn. The newest problem and the scariest one to me is now a gas leak. I went out and started my car, started to reverse and then smelled a strong odor of gas. I stopped and noticed my gas gauge actually going down. So I shut the car off hurried up and got my kids out and then saw the gas pouring on the road from under my car. I can't believe the problems that I've had with this car. Chevy needs to be held accountable for these problems. It's their cheap mistakes. The only reason I have continued to keep the car is because it belonged to my little brother who died in a tragic car cash with his pregnant fianc and my father. So I haven't wanted to part with it. I have seen that others have had the same problems and apparently there was recalls for some of these problems on others but not for my VIN. How is that right? They need to be responsible for fixing this and they need to fix everything correctly this time. I need help with this problem, I'm not sure where else to turn at this point.

Filed Jul 2, 2018 · Fuel system · 108,000 miles · NY

Recall number 09v419000 recall date 10/29/2009 component fuel system, gasoline:delivery:fuel pump I'm having the same problems with my car as this recall, but because my VIN isn't flagged the dealership won't repair my vehicle.

Filed Nov 2, 2017 · Fuel system · 150,000 miles · MI

My 2006 chevy cobalt ss smells of gas both inside and outside of the car. I researched this issue with my make/model/year of car and found that other states (not mine), had a recall involving the fuel pump on this car. I don't understand why other states didn't recall this issue when many other states have complaints about this issue? I live in michigan and many others have posted the same problem with their car yet none of us are in the 2 states with the recall. All states should be included as this can cause a fire! I shouldn't have to pay for this to be fixed when it is obvioulsy a serious problem!

Service bulletins that may apply

Related recalls

Fuel system, gasoline: delivery: fuel pumpReported October 29, 2009 · 69,139 vehicles affected
What is wrong
General motors is recalling certain model year 2006 chevrolet cobalt and saturn ion vehicles originally sold in or currently registered in the states of arizona and nevada; and model year 2007 chevrolet cobalt, pontiac g5 and saturn ion vehicles originally sold in or currently registered in the states of arizona, california, florida, nevada and texas. The plastic supply or return port on the modular reservoir assembly may crack. If either of these ports develops a crack, fuel will leak from the area. If the crack becomes large enough, fuel may be observed dripping onto the ground and vehicle performance may be affected.
Risk
Fuel leakage, in the presence of an ignition source, could result in a fire.
Remedy
Dealers will replace the fuel pump module free of charge. A special coverage will be implemented in the same time frame for model year 2006 vehicles registered in alabama, arkansas, california, florida, georgia, hawaii, louisiana, mississippi, north carolina, new mexico, oklahoma, south carolina, tennessee and texas and model year 2007 vehicles registered in: alabama, arkansas, georgia, hawaii, louisiana, mississippi, north carolina, new mexico, oklahoma, south carolina and tennessee. The safety recall is expected to begin on or before february 4, 2010. Owners may contact chevrolet at 1‑800‑630‑2438, saturn at 1‑800‑972‑8876 and pontiac at 1‑800‑620‑7668 or at the owner center at www.gmownercenter.com.

Recall number 09V419000 · Recall details

Questions about the 2006 Chevrolet Cobalt fuel pump

Is fuel pump failure a common problem on the 2006 Chevrolet Cobalt?

254 of 2,330 owner complaints about the 2006 Chevrolet Cobalt (11%) mention fuel pump failure. The model year with the most reports is 2006.

How much does it cost to fix fuel pump failure on the 2006 Chevrolet Cobalt?

Owners who mentioned a price put the repair at about $700 (median of 22 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.

Is there a recall or service bulletin for this on the 2006 Chevrolet Cobalt?

There is 1 recall and 1 service bulletin for the same area of the car. Check them below with your VIN.

Other symptoms on the 2006 Chevrolet Cobalt

Power steering loss 453Fuel leak 202Fuel smell 185Loss of power 168Stalling 122Steering lock-up 96Check engine light 89Jerking 59Door locks 54No deployment 50Engine failure 49Airbag light 34Won't start 34Ball joint 25Fire or smoke 22Steering noise 19Harsh shifting 18Headlights 18Adaptive cruise 15Won't shift 13Hesitation 12Pulling 12Warning lights 12ABS 11Grinding brakes 11Knocking 11Misfire 11Slipping 11Fuel gauge 10Overheating 9Battery drain 6Sudden acceleration 6Brake failure 5Seat belt 5Transmission failure 5Wipers 5

All model years of the Chevrolet Cobalt

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