I observed my mother’s 2007 Chevy Cobalt was leaking fuel near the rear tire by the fuel tank. I inspected the tank with engine off and it does not leak. Only with engine running. I lowered the tank and observed a small crack on the plastic return line on the fuel pump module. I started looking online and could not find a replacement part that was plastic. I then conducted more research and found the recall. I asked my mother and she stated she never received a recall. The recall was issued on 09-19-12. NHSTA ID#12v459000
Chevrolet Cobalt fuel pump problems
616 of the 7,681 owner complaints about the Chevrolet Cobalt describe fuel pump failure, most of them for the 2006 model year.
- owner complaints
- 616
- worst model year
- 2006
- typical repair cost reported
- $634
- typical mileage
- 80,000
By model year
Often reported together
Fuel smell 253Fuel leak 247Stalling 24Won't start 16Check engine light 15Fire or smoke 12Power steering loss 9Hesitation 8
Trouble codes mentioned
P2270 1P0442 1P0230 1
What owners say
The gas lines rusted out and the fuel pump is pooring gas out of it. I just bought the car 2 weeks ago smelled gas hit u set the car it was pouring out. I was going to fix it my self then while looking up the parts I ran across the fact they recalled both parts but not for my vin . What can I do. I'm gonna catch on fire
Started smelling gas when driving vehicle. Found fuel leak on top of fuel tank. Took vehicle to Mesa Auto Works (480‑969‑1954) on [XXX] and they diagnosed a Fuel Pump Module broken and leaking fuel. Replaced unit at a cost of $730.22 with the fuel pump module costing $382.80. This defect could have resulted in a car fire and or worse. Definitely a safety issue. I have searched online and found many other complaints about this same defect. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
The fuel pump failed and had began leaking profusely. The car was brought to the Chevy dealership where I was told it would be fixed under special coverage 12191. Chevy had tried an aftermarket part to fix but it would not seal properly and continued to leak. I got in contact with General Motors who said a new part had been ordered, a week later they told me there was no new part as they discontinued it. They are now saying that it isn’t their responsibility to fix the car due to its mileage even though special coverage 12191 specifically states no expiration due to mileage. They are offering me a credit towards a down payment which I do not want as I am not interested in having a new car payment, i want my car repaired or to be compensated once they total it out. This is my daily driver car and I have been without it for four months while GM shoves me around and refuses to deliver on their failed product. Please help.
My car turned off while I was driving and almost caused me to crash into an 18 wheeler. Thank God I turned on my emergency signal and the truck swerved!. I would of died. I was stuck in the middle of the road and luckily some passersby helped me push it into a commercial parking area. I tried to start it again and it wouldn't start. But, when I turn my key into the off position, my car tried starting by itself. It was scary. It was checked by a mechanic, prior to this happening, because the car was hard to start. The mechanic told me to find out if there is a recall. However, I did some research and there was a recall on the ignition switch and fuel pump. The ignition switch was faulty causing the car to turn off while moving and two people died as a result. I entered the VIN # and it didn't show any recalls.
My car had a fuel pump go, then within MONTHS, another. We then dealt with the SAME problem symptomatically, and was told it was the fuel pump sensor. Within the last few weeks, I am having all the same issues-including the car intermittently not starting, gasoline leaking from the vehicle, both noticably missing from the gauge (i.e 1/8 tank less than night prior), odor of gas in the car, stalling out while driving and trying to start it, but also now dripping gas from the car. A new issue popped up, which is the dash light coming up saying "check gas cap". This past Thursday, my car wouldn't start again, and has not started since. It's concerning that the Chevy Cobalt has had recalls for the same exact problems, literally thousands of complaints that mirror mine- for every model year EXCEPT the 2010. It's also interesting that they also stopped producing the Cobalt entirely in 2010 too, but considering the amount of faults and issues I've seen documented in every year model it's not a shock. I'm concerned that despite the amount of complaints that include 2010 models, they were excluded from the recall and seeing that my situation is another one that won't be covered, fixed, or made right by GM is something that doesn't make sense. I have also seen, that in 2021 an investigation was launched specifically into this exact issue with the 2010, as well. I'm carless right now, with no answers from Chevy other than that it's not part of the recall, yet it's part of the problem. Something is VERY wrong here. It's shocking they wouldn't recall a vehicle knowing it's dripping gas, pooling gas, it's such a hazard for not only anyone driving them, but anyone driving near us or even PARKED near us. Please help do something! Also I have videos of my car dripping, 2 days prior to it not starting, if there is somewhere I could send those as well.
Fuel pump leak: fuel pump line started spewing fuel over ground during engine start. Engine wouldn’t not start due to high pressure fuel leak.
Fuel pump inlet cracked causing massive fuel leak.
The contact owns a 2006 Chevrolet Cobalt. The contact stated while standing outside the vehicle a fuel odor was detected. The contact also stated that while driving, there was a fuel odor detected inside the vehicle. The vehicle was not taken to the dealer or independent mechanic to be diagnosed or repaired. The dealer was contacted and the contact was awaiting an appointment. The contact was also informed that the VIN was not under recall. The manufacturer was contacted and made aware of the issue. The manufacturer informed the contact of a fuel pump module replacement coverage under Manufacturer Communication Number: 09275. Future Chevrolet (4811 Madison Ave, Sacramento, CA 95841) was contacted and the contact was still awaiting a callback. The contact related the failure to the federal safety agency Campaign Number: 09V419000 (Fuel System, Gasoline) however, the VIN was not included. The approximate failure mileage was 69,817.
The contact's sister owns a 2008 Chevrolet Cobalt. The contact stated that while the vehicle was parked or being driven, there was a fuel odor detected. The vehicle was taken to an independent mechanic and diagnosed with Code: P2270. Additionally, there was a leak in the fuel pump. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 187,000.
Related recalls
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- General Motors (GM) is recalling certain model year 2007 Chevrolet Equinox and Pontiac Torrent vehicles originally sold or currently registered in Arizona, California, Nevada, and Texas; model year 2007 Chevrolet Cobalt, Pontiac G5, and Saturn ION vehicles originally sold, or currently registered in, Arizona, California, Florida, Nevada, or Texas; model year 2008 Chevrolet Cobalt and Pontiac G5 vehicles originally sold, or currently registered in, Arizona; and model year 2009 Chevrolet Cobalt and Pontiac G5 vehicles originally sold, or currently registered in, Arkansas, Arizona, California, Nevada, Oklahoma, or Texas. Some of these vehicles have a condition in which the plastic supply or return port on the fuel pump module may crack, which could cause a fuel leak.
- Risk
- Fuel leakage in the presence of an ignition source may result in a fire.
- Remedy
- GM will notify owners, and dealers will replace the fuel pump module, free of charge. Notification to owners began on on November 21, 2012. Owners were instructed to not bring their vehicles in for repair until January 2013. Owners may contact General Motors at 1‑800‑521‑7300.
Recall number 12V459000 · Recall details
Fuel system, gasoline: delivery: fuel pump
- What is wrong
- General motors is recalling certain model year 2006 chevrolet cobalt and saturn ion vehicles originally sold in or currently registered in the states of arizona and nevada; and model year 2007 chevrolet cobalt, pontiac g5 and saturn ion vehicles originally sold in or currently registered in the states of arizona, california, florida, nevada and texas. The plastic supply or return port on the modular reservoir assembly may crack. If either of these ports develops a crack, fuel will leak from the area. If the crack becomes large enough, fuel may be observed dripping onto the ground and vehicle performance may be affected.
- Risk
- Fuel leakage, in the presence of an ignition source, could result in a fire.
- Remedy
- Dealers will replace the fuel pump module free of charge. A special coverage will be implemented in the same time frame for model year 2006 vehicles registered in alabama, arkansas, california, florida, georgia, hawaii, louisiana, mississippi, north carolina, new mexico, oklahoma, south carolina, tennessee and texas and model year 2007 vehicles registered in: alabama, arkansas, georgia, hawaii, louisiana, mississippi, north carolina, new mexico, oklahoma, south carolina and tennessee. The safety recall is expected to begin on or before february 4, 2010. Owners may contact chevrolet at 1‑800‑630‑2438, saturn at 1‑800‑972‑8876 and pontiac at 1‑800‑620‑7668 or at the owner center at www.gmownercenter.com.
Recall number 09V419000 · Recall details
Questions about the Chevrolet Cobalt fuel pump
Which Chevrolet Cobalt years have fuel pump failure problems?
The model years with the most reports are 2006 (254 complaints), 2007 (204 complaints) and 2008 (74 complaints).
How much does it cost to fix fuel pump failure on the Chevrolet Cobalt?
Owners who mentioned a price put the repair at about $634 (median of 57 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.
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