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Chevrolet Suburban premature wear problems

35 of the 8,048 owner complaints about the Chevrolet Suburban describe rotors or pads wearing out early, most of them for the 2001 model year.

owner complaints
35
worst model year
2001
typical mileage
53,333
Is there a fix? There are 11 recalls for this area of the car. See below

By model year

  • 2023
    1
  • 2017
    1
  • 2008
    1
  • 2004
    1
  • 2003
    2
  • 2002
    1
  • 2001
    8
  • 1999
    7
  • 1998
    3
  • 1997
    1
  • 1996
    2
  • 1995
    5
  • 1994
    1
  • 1993
    1

What owners say

Filed Oct 12, 2026 · Transmission · MS

Transmission / Electronic Shifter Control While attempting to operate my 2023 Chevrolet Suburban, the vehicle suddenly suffered a complete transmission shift lockout, displaying a critical driver alert on the dashboard stating: "Conditions Not Correct for Shifting." The vehicle actively blocked and refused engagement into Reverse gear. A diagnostic scan revealed (P0776) transmission solenoid and hydraulic control codes, and the Chevrolet owner's application triggered a "Service Engine/Transmission" warning. This issue is identical to the widespread, known manufacturing defect involving premature wear of the 10-speed transmission control valve body. General Motors has already acknowledged this severe defect by issuing a major safety recall and extended warranty program (Campaign N242454440 / N242454441) due to internal fluid pressure drops that can cause sudden rear-wheel lockup or an abrupt loss of motive power. Safety Hazard: The sudden and unpredictable failure of the electronic shifter and transmission control modules to authorize or maintain gears poses an extreme, unreasonable safety hazard. An unexpected loss of gear engagement—or a sudden command lockout while operating the vehicle in a roadway, intersection, or active traffic pattern—leaves the driver completely unable to maneuver out of harm's way, drastically increasing the risk of a severe rear-end or side-impact collision. Request for Action: Although General Motors currently limits their safety recall and special coverage campaigns for this valve body defect to the 2020–2022 model years, my 2023 model utilizes the exact same transmission architecture and is exhibiting the identical component failure. I am urging the federal safety agency to initiate an Engineering Analysis / Recall Query to force General Motors to expand their safety recall parameters to include 2023 VINs before these component failures result in catastrophic highway accidents or injuries.

Filed Aug 9, 2018 · Brakes · 53,333 miles · CA

Front passenger brake pad wearing out unevenly. The inside pad is 6mm different from the other 3 pads. Very dangerous brakes wore out in 4 months. Now brakes are squeaking terribly while driving. Stopping effort has increased and feels unsafe

Filed Sep 29, 2014 · Brakes · 184,000 miles · FL

Loss of braking power and stopping ability. A certified mechanic told me that this year vehicle had the incorrect braking system installed at manufacture. It is a 5780 pound vehicle (3/4 ton) with 1/2 ton braking system factory installed. On way home from ny state to florida I had less and less stopping power. Brake fluid up to full level. Excessive heat from front wheels. I drove at slower speeds in order to keep a safe distance in front of me in case I needed to stop quickly, which I felt the vehicle could not stop in time to avoid an accident. I have contacted gm to report and ask what can be done. In the interim I have had new rotors and brake pads installed as a stop gap measure. I have been told it is not a permanent fix as the weight of the vehicle requires the 3/4 ton braking system rather than the 1/2 ton system that is on the vehicle. There will be excessive pad and rotor wear as a consequence.

Filed Jun 14, 2014 · Airbags, Brakes · 94,682 miles · NJ

I purchased this car in may 2013 with 76,000 miles as a certified used vehicle from a gm dealership in nj. I noticed on test drive brake vibration from the front. Before I picked up the vehicle they replaced new rotors and ceramic brake pads. Now at 17,000 miles later there is vibration again, once again the rotors are warped but the pads are perfectly fine. The service manager told me and I quote "it must have been a hot day and you took the car through a car wash warping the rotors." if gm is making their rotors with non-virgin steel this can happen. I have previously owned a 2005 suburban with 100,000 miles, the rotors never warped and I only needed them changed once at 55,000 miles, I have a light foot. In 2010 I changed my 2005 suburban for a 2009 buick enclave this car was the first time I noticed in the 3 years of ownership that I needed rotors twice, in 3 years I had only put 30,000 miles on the car, so that lead to the purchase of the 2008 suburban. I can't help but believe there is something wrong in the making of their rotors, they changed manufacturer maybe?? With this 2008 suburban I have also contacted them with no answer or reply to the fact when my 12 year old son who weighs 108lbs sits in the front passenger seat the passenger air bag light is on one minute and then off the next minute. Sometime I can put my purse and a gallon of milk on the passenger seat and the air bag light is on will display. Yet my 108 lb child or my 86 lb child the air bag light will go from on to off. So they are my two safety concerns, the rotors warping repeatedly and the air bag light not working properly which gm has refused to comment on. Thank you. Updated 1/16/15

Filed Mar 29, 2006 · Brakes · 69,114 miles · CA

Rear brake pads wear down on the inside of rotor to the rotor causing metal on metal damage without wearing the outside pads significantly. Problem occurred at 30,000 miles and again at 65,000 miles resulting in costly repairs and loss of use of vehicle.

Filed Feb 18, 2006 · Tires · 10,000 miles · NY

Incidents regarding bridgestone p265/70r17 dueller h/t tires 113s m&s. Tires have premature wear and tear where my vehicle only has 11,000 miles. Had an alignment done and the mechanic states alignment fine after having to spend $80 but feels this particular vehicle has issues with the bridgestone tires and should be recalled or covered by warranty.

Filed Dec 29, 2005 · Brakes · 58,850 miles · MD

Heard grinding noise when braking at 58k. Had it checked out and right rear pads worn through. Need new rotor. Left rear pads not as worn but very close to same scenario. Front pads were 50% good.

Filed Jul 17, 2005 · Brakes · 10,006 miles · NJ

Rotors rusted, pitted, corroded at only 10,000 miles; 15 months old. All turned, but were under specifications, so dealer had to replace (under warranty)

Filed Nov 21, 2004 · Brakes · NJ

2001 chevrolet suburban w/40,000k vehicle has excessive rear brake pad wear out ( 3 set rear brake pads). (0 front wear out) no assistance or remidy supplied by general motors. Currenty unable to get several other suburbans to pass inspection in n.j. Due to excessive rear brake pressure. I have also found this problem with k1500 series chevy trucks also w/ high amount of rear brake pad wear out.

Filed Jan 5, 2004 · Brakes · 29,700 miles · TX

I asked huffines chevrolet [plano, tx] to check my 2001 chevrolet suburban as the parking brake was not holding. The pedal would depress all the way to the floor and the vehicle would roll. Their service department found that the emergency parking brake had caused premature wear on the brake pads and rotors. The dealer indicated that this was the result of the body style change in 2000. The new design of the emergency brake placed it in contact with the rotors which causes premature wear. This is not a repair that is covered under the 36 month/36,000 mile bumper-to-bumper warranty. Despite that, the dealer replaced the pads and rotors at no charge. I am still not clear as to why, but the dealer told me that I would have incurred the expense of the repair if the vehicle has over 30,000 miles. I'm LED to believe that this is an item, that due to the number of reported occurrences, that gm is repairing under warranty up to 30,000 miles. I consider myself fortunate in that I brought my vehicle to them at 29,700 miles. As a side note, I will point out that when this vehicle was purchased new from huffines chevrolet, the parking pedal would depress all the way to the floor. My wife and I both found that to be odd. We always use the parking brake and we never had one operate in that fashion. But the dealer said that was normal and that brake was holding the vehicle. The existence of a potential emergency brake mechanism defect is a very serious and dangerous case for all owners of the 2000-2004 chevrolet suburban. Many households own and operate these vehicles and such a defect puts our wives and children at risk. I recommend, with extreme prejudice, that the federal safety agency conduct an investigation into this issue.

Related recalls

Service brakes, hydraulic: power assist: vacuumReported September 6, 2019 · 3,456,719 vehicles affected
What is wrong
General Motors LLC (GM) is recalling certain 2015-2017 Cadillac Escalade, 2014-2018 Chevrolet Silverado, GMC Sierra, 2015-2018 Chevrolet Suburban, Tahoe, GMC Yukon vehicles. The amount of vacuum created by the vacuum pump may decrease over time.
Risk
As the vacuum level drops, the brake assist decreases, increasing braking effort, extending the distance required to stop the vehicle, thereby increasing the risk of a crash.
Remedy
GM will notify owners, and dealers will reprogram the Electronic Brake Control Module, free of charge. The recall began October 8, 2019. Owners may contact Chevrolet customer service at 1‑800‑630‑2438, Cadillac customer service at 1‑800‑458‑8006 or GMC customer service at 1‑800‑462‑8782. GM's number for this recall is N192268490.

Recall number 19V645000 · Recall details

Service brakes, hydraulicReported August 6, 2013 · 10 vehicles affected
What is wrong
General Motors is recalling certain model year 2014 Chevrolet Suburban vehicles manufactured July 9, 2013, through July 22, 2013; and 2014 Chevrolet Tahoe vehicles manufactured July 16, 2013, through July 23, 2013; and model year 2014 GMC Yukon vehicles manufactured July 13, 2013, through July 18, 2013; and model year 2014 GMC Yukon XL vehicles manufactured on July 22, 2013. The rear brake caliper bolts may not be fully tightened. Thus, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 135, "Light Vehicle Brake Systems."
Risk
Loose caliper bolts may cause reduced braking performance and result in lengthened stopping distances, increasing the risk of a crash.
Remedy
GM will notify owners, and dealers will inspect the bolts on both rear brake caliper brackets. Any bolts found loose will be replaced and tightened. This service will be performed, at no charge. Owners may contact Chevrolet at 1‑800‑222‑1020 and GMC at 1‑800‑462‑8782. GM's recall number is 13247.

Recall number 13V342000 · Recall details

Service brakes, hydraulic: antilock/traction control/electronic limited slipReported August 29, 2005 · 1,353,718 vehicles affected
What is wrong
Certain pickup trucks and sport utility vehicles may experience unwanted antilock brake system (ABS) activation. This condition is more likely to occur in environmentally corrosive areas. This recall will be launched in the "salt belt" states of connecticut, delaware, illinois, indiana, iowa, maryland, massachusetts, maine, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin and the district of columbia only.
Risk
This can cause increased stopping distances during low-speed brake applications, which could result in a crash.
Remedy
Dealers are to remove the wheel speed sensor and thoroughly clean the wheel speed sensor mounting surface on the bearing, apply rust inhibitor to the cleaned surface, grease the mounting surface, reinstall the wheel speed sensor, and check the peak-to-peak output voltage to ensure the wheel speed signal is within specifications. The recall began september 22, 2005. Owners may contact chevrolet at 1‑800‑630‑2438 or gmc at 1‑866‑996‑9463.

Recall number 05V379000 · Recall details

Service brakes, hydraulic: pedals and linkagesReported March 18, 2005 · 707 vehicles affected
What is wrong
On certain sport utility vehicles, the brake pedal pushrod retainer may be missing. If the retainer is missing, the brake booster pushrod could disengage from the brake pedal.
Risk
This could result in a loss of brakes which could result in a crash.
Remedy
Dealers will inspect the vehicles for the brake pedal pushrod retainer and install one if it is missing free of charge. The manufacturer began contacting owners by telephone on march 10, 2005. Owners may contact chevrolet at 1‑800‑630‑2438 or gmc at 1‑866‑996‑9463.

Recall number 05V103000 · Recall details

Service brakes, hydraulicReported February 8, 2005 · 77,411 vehicles affected
What is wrong
Certain trucks, sport utility vehicles, and vans equipped with bosch hydro-boost brake assemblies, the hydraulic brake booster pressure accumulator may crack and separate from the hydro-boost assembly during normal operating conditions.
Risk
If a separation occurred and the hood of the vehicle were open, fragments from the accumulator could cause injury to people in the immediate area. The presence of this crack or fractured surface could allow the hydraulic fluid to leak from the accumulator circuit of the booster assembly. The loss of fluid would cause increased steering and braking effort and a crash may occur without prior warning.
Remedy
Dealers will test the hydro-boost assembly for functional operation of the two-function valve. If the hydro-boost assembly fails the test, dealers will replace the assembly free of charge. The recall began on march 23, 2005. Owners may contact chevrolet at 1‑800‑630‑2438, gmc trucks at 1‑866‑996‑9463 and hummer at 1‑800‑732‑5493.

Recall number 05V043000 · Recall details

Service brakes, hydraulicReported February 4, 2004 · 68,875 vehicles affected
What is wrong
Certain sport utility vehicles, pickup trucks, and passenger vans fail to comply with the requirements of federal motor vehicle safety standard no. 135, ?passenger car brake systems.? Some of these vehicles were produced with an out-of-specification brake hydro-boost housing relief valve bore.
Risk
Consequently, the valve o-ring seal may fracture. Steering efforts may be slightly increased while braking or parking. Under certain driving conditions, a fractured seal may require a slight increase in the applied brake pedal effort to achieve the same vehicle deceleration rate as prior to the seat fracture.
Remedy
Dealers are to replace the hydro-boost relief valve. The recall began on june 18, 2004. Owners should contact cadillac at 1‑866‑982‑2339; chevrolet at 1‑800‑630‑2438; gmc at 1‑866‑996‑9463; or hummer at 1‑866‑486‑6376.

Recall number 04V045000 · Recall details

Service brakes, hydraulic: foundation components: hoses, lines/piping, and fittingsReported October 30, 2000 · 1,383,922 vehicles affected
What is wrong
Vehicle description: light duty pickup trucks and sport utility vehicles. Some of these vehicles have a clearance condition between the front right-hand brake pipe and the body cross sill that could decrease to the point of allowing contact during the life of the vehicle. If contact occurs and the brake pipe becomes damaged, in half of the brake system there can be a loss of brake fluid and pressure. The brake warning lamp will be activated when the brake fluid level reaches the indicator limit.
Risk
During braking, the pedal will be lower than normal and stopping distances will be longer. If this occurs when stopping distance is limited, a crash could occur.
Remedy
Dealers will inspect the front right-hand brake pipe for wear. If there are signs of wear, this section of the brake pipe will be replaced with a new designed brake pipe section. If there are not signs of wear on the brake pipe, the dealer will install a spacer clip to ensure sufficient clearance between the brake pipe and the body cross sill.

Recall number 00V345000 · Recall details

Service brakes, hydraulic: power assist: vacuumReported August 8, 2000 · 3,758 vehicles affected
What is wrong
Vehicle description: light duty pickup trucks and sport utility vehicles equipped with vacuum power, 4-wheel disc brakes. These vehicles fail to comply with the requirements of fmvss no. 105, "hydraulic brake systems." these vehicles were built with a kinked brake booster vacuum supply hose.
Risk
These vehicles do not comply with requirements of fmvss no. 105.
Remedy
Dealers will re-route the brake booster vacuum supply hose.

Recall number 00V222000 · Recall details

Service brakes, hydraulic: foundation components: disc: rotorReported February 17, 1998 · 1,137 vehicles affected
What is wrong
Vehicle description: light duty pickup trucks and multi-purpose passenger vehicles. One or both front brake rotor/hubs were built with an out-of-specification gray iron that can fail during the life of the vehicle.
Risk
If a driver continues to drive with a cracked rotor, the cracks could continue around the wheel mounting bolt circle and ultimately result in a wheel separation.
Remedy
Dealers will inspect the rotors for a core date of "287" and, if found, replace the rotor.

Recall number 98V033000 · Recall details

Service brakes, hydraulic: foundation components: disc: rotorReported August 2, 1993 · 341,364 vehicles affected
What is wrong
Severe corrosion due to road salt at the joint of the stamped steel center section and the cast outer section can cause the sections to separate.
Risk
Separation of the rotor sections can cause loss ofbraking ability in the affected wheel. This could result in increased stoppingdistance and/or loss of vehicle control and an accident.
Remedy
Replace the front brake rotors with new rotors with a corrosion protection coating. However, if replacement of brake linings are necessary, it will be done at owner's expense since brake linings are normal maintenance items.

Recall number 93V119000 · Recall details

Questions about the Chevrolet Suburban premature wear

Which Chevrolet Suburban years have rotors or pads wearing out early problems?

The model years with the most reports are 2001 (8 complaints), 1999 (7 complaints) and 1995 (5 complaints).

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