Brake lines have rusted through and caused an extremely unsafe situation. While on a family vacation to the outer banks the brakes failed without warning. We were able to find a repair shop to look over the brake system after refilling the master cylinder with brake fluid. The repair shop found no issues with the brakes and said someone probably forgot to bleed the brakes after servicing them. Since it was a recently purchased vehicle and we didn't know the history of work performed we thought this was possibly the issue. After driving another 50 miles or so the brakes failed again for the second time. This time my family and I were on the way to the state fair. I crawled under the vehicle and found one line to be completely ruptured and all others to be severely rusted. I now plan to replace all brake lines before the vehicle is used again. I own much older vehicles with brake lines in perfect shape. After doing a little research I found that chevrolet brake lines used in this model and year have had abnormally high brake line corrosion and failure compared to other vehicles manufactured during the same time period. I am wondering why this issue hasn't been brought to the publics attention and why no recall? The brake lines were obviously manufactured with inferior materials or workmanship or both. Thanks
2002 Chevrolet Tahoe: brake failure
38 of the 448 complaints about the 2002 Chevrolet Tahoe describe brake failure.
- owner complaints
- 38
- of this car's complaints
- 8%
- typical repair cost reported
- $1,201
- typical mileage
- 117,000
- recalls
- 1
Brake failure by model year
What owners say
Complete brake failure. Avoided any collision. Cost to repair $1,025.56. Occured on a busy roundabout. Needed to be towed to dealer for repair.
Brakes failed without warning while at speed on a highway coming to a stop light. No brakes. No dash light until complete failure of the entire system. Split system failed. No brakes. Collision with telephone pole. Injury to occupants. Fluid leaking from rusted brake lines near ABS pump under driver side door. This is the second 2002 tahoe that we have owned with this exact same failure. Both failed completely without warning. Neither system indicated any anomaly before total failure. Split system did not work. Both failed in the same place. The complaints on this are everywhere! - where is the federal safety agency ?????? Wtf is wrong with you people ?? This has caused injury to many and no recall?
My wife was driving vehicle and tried to apply brakes and they went completely to the floor. She had no brakes and she coasted into a parking lot and put the transmission in park. Very lucky no accident because the brake lines rusted out under the vehicle an had no warning or lights to show problems.
Brake failure resulted in a crash. The pedal went to the floor and mechanic verified both front and rear brake lines burst from corrosion.
Total brake failure will all my children in car!!!!! Luckily nobody was hurt filing complaint with gm!!!!! Extremely luck it was not a fatal day for all of us!!!!!!!!!!!!
2002 chevrolet tahoe. Consumer writes in regards to vehicle brake line corrosion. *smd the consumer lost braking without warning. He was able to avoid a serious accident. The vehicle was towed to the dealer and upon inspection, it was found that one of the rear brake lines had ruptured due to brake line corrosion, which caused a loss of brake fluid. In addition, the front brake lines exhibited the same problem.
Driving vehicle down highway at 45 MPH when applied brakes. The pedal fell to the floor. No brakes. Had been driving for 30 min. The main steel line going to the rear brakes has a rusted hole in line. When brake is applied fluid squirts out.
When I was pull a trailer down to a red lights my brakes went to the floor and had swerve to not hit the cars in front of me I got it on the side of the rood then the brake light cam on it scared the hell out of me my daughter was not with me she is two if some thing happened it would have devastated me or hurt some one I was pulling a trailer that 1000 tractor.
Ea11001 brake pedal suddenly went to the floor during braking, hit pole. Repair center showed me a batch of rusted brake lines entering the ABS box underneath the drivers side door. There was fluid leaking from that group of lines, four of them together. Searching the internet, I have found there are thousands of complaints and news shows about this issue and yet, you have done little. Why ? I have two of these vehicles grey [xxx] and green [xxx] and they both have this issue! - wtf ? And they do not work with 1/2 the system as stated in ea11001 - the pedal goes to the floor! This is severely dangerous! Information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).
Ea11001 brake pedal suddenly went to the floor during braking, hit pole. Repair center showed me a batch of rusted brake lines entering the ABS box underneath the drivers side door. There was fluid leaking from that group of lines, four of them together. Searching the internet, I have found there are thousands of complaints and news shows about this issue and yet, you have done little. Why ? I have two of these vehicles grey [xxx] and green [xxx] and they both have this issue! - wtf ? And they do not work with 1/2 the system as stated in ea11001 - the pedal goes to the floor! This is severely dangerous! Information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(b)(6).
I was driving on a 2 lane road in millersville maryland, I hit my brakes and the pedal went to the floor. I had no brakes. I was able to avoid other vehicles and made a turn onto another road that had an incline. The vehicle finally stopped. I looked around the vehicle and saw that brake fluid was leaking from the rear driver's side of the vehicle. The vehicle was taken to a mechanic, who determined that a driver's side rear brake line had rusted through and leaked brake fluid . I was extremely lucky not to have crashed myself or injured other drivers. Very, very dangerous situation.
Service bulletins that may apply
- This technical bulletin provides information and a solution to a condition of Brake Pedal Moves or Self...
- Service brakes
- This preliminary information communication advises the technician that the hydro-boost is not serviceable...
- This informational bulletin is to inform dealers of an improved service strategy to aid in the replacement...
- Chevrolet/gmc/cadillac: anytime hydraulic brake pipes assembly need replacing, pre-formed and pre-flared...
- Pre-Formed and Pre-Flared Hydraulic Brake Pipe Kits Now Available for Service
- Service brakes, hydraulic
- This informational bulletin provides information on brake line kits now available and how to service them...
Related recalls
Service brakes, hydraulic: antilock/traction control/electronic limited slip
- What is wrong
- Certain pickup trucks and sport utility vehicles may experience unwanted antilock brake system (ABS) activation. This condition is more likely to occur in environmentally corrosive areas. This recall will be launched in the "salt belt" states of connecticut, delaware, illinois, indiana, iowa, maryland, massachusetts, maine, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin and the district of columbia only.
- Risk
- This can cause increased stopping distances during low-speed brake applications, which could result in a crash.
- Remedy
- Dealers are to remove the wheel speed sensor and thoroughly clean the wheel speed sensor mounting surface on the bearing, apply rust inhibitor to the cleaned surface, grease the mounting surface, reinstall the wheel speed sensor, and check the peak-to-peak output voltage to ensure the wheel speed signal is within specifications. The recall began september 22, 2005. Owners may contact chevrolet at 1‑800‑630‑2438 or gmc at 1‑866‑996‑9463.
Recall number 05V379000 · Recall details
Questions about the 2002 Chevrolet Tahoe brake failure
Is brake failure a common problem on the 2002 Chevrolet Tahoe?
38 of 448 owner complaints about the 2002 Chevrolet Tahoe (8%) mention brake failure. The model year with the most reports is 2001.
How much does it cost to fix brake failure on the 2002 Chevrolet Tahoe?
Owners who mentioned a price put the repair at about $1,201 (median of 9 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.
Is there a recall or service bulletin for this on the 2002 Chevrolet Tahoe?
There is 1 recall and 33 service bulletins for the same area of the car. Check them below with your VIN.
Other symptoms on the 2002 Chevrolet Tahoe
ABS 57No deployment 21Tire blowout 16Grinding brakes 15Fuel pump 13Stalling 13Pulling 12Transmission failure 11Won't start 10Fire or smoke 9Fuel gauge 9Harsh shifting 9Seat belt 9Knocking 8Ball joint 6Jerking 5Loss of power 5Slipping 5Won't shift 5
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