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2004 Chrysler PT Cruiser problems

The most common problem on the 2004 Chrysler PT Cruiser is electrical system, typically around 75,811 miles. Its complaint count is close to a typical PT Cruiser model year.

Typical yearClose to a typical year
Year score
74/100
Owner complaints
217
Recalls
1
Service bulletins
66
Worst area
Electrical
Fuel economy
19-22mpg

The worst 2004 Chrysler PT Cruiser problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

Specific symptoms reported on the 2004 Chrysler PT Cruiser

Fire or smoke 15Stalling 15Grinding brakes 13Check engine light 13Misfire 10Battery drain 9Ball joint 8No deployment 7Headlights 6Airbag light 5

Recalls 1

Steering: hydraulic power assist: hose, piping, and connectionsReported June 3, 2004 · 438,391 vehicles affected
What is wrong
On certain passenger vehicles equipped with 2.4l non-turbocharged engines and automatic transaxles, the power steering pressure hose may contact the automatic transaxle differential cover, potentially damaging the hose.
Risk
Power steering fluid leakage in the presence of an ignition source can result in an underhood fire.
Remedy
Dealers will inspect and relocate, or replace as necessary, the power steering hose and confirm torque of the hose fastener at the steering gear end. The recall began on september 20, 2004. Owners should contact daimlerchrysler at 1‑800‑853‑1403.

Recall number 04V268000 · Recall details

See all 1 recalls for the 2004 Chrysler PT Cruiser

Defect investigations

Engine compartment firesOpened March 15, 2004, closed June 18, 2004

Pe04-028 was opened to investigate seven complaints alleging that the engine compartment caught fire on my 2002 pt cruiser vehicles.on june 3, 2004, daimlerchrysler (dcc) notified the federal safety agency of a safety defect in my 2001-2005 pt cruiser vehicles equipped with naturally aspirated 2.4l engines and automatic transaxles (recall 04v‑268).the notification identified variation of the high pressure power steering hose routing, which allowed the hose to contact the transaxle differential cover, as the factor contributing to this defect.contact between the power steering hose and the transaxle differential cover can cause hose damage and power steering fluid leakage, which can potentially result in a fire. (note: the failure data in this resume is limited to my 2001-2003 vehicles per dcc's pe04-028 information responses.)this condition was limited to vehicles with automatic transaxles as vehicles with manual transmissions have substantial clearance between the transaxle differential cover and the power steering hose due to a smaller transaxle design.this condition also does not adversely affect vehicles with turbo engines, which have a different power steering hose routing that provides substantial clearance between the transaxle differential cover and hose.daimlerchrysler will instruct owners to bring their vehicles to a dealer to have the power steering hose assembly inspected and relocated, or replaced, as necessary, and to confirm the torque of the hose fastener at the steering gear end.

PE04028

Technical service bulletins for the 2004 Chrysler PT Cruiser 66

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 66 bulletins for the 2004 Chrysler PT Cruiser

2004 Chrysler PT Cruiser fuel economy

Official EPA estimates in miles per gallon (MPGe for electric). Ranges cover trims that share the same engine.

EngineDriveCityHighwayCombined
2.4L 4‑cylFWD17-1924-2619-22

What 2004 Chrysler PT Cruiser owners say

Most recent owner complaints, unedited.

Filed May 17, 2026 · Engine · NC · fire

So I had been having issues with the car overheating well I'm almost home and my daughter says she smells smoke so pull over and rush to get my babies out of the car because under the hood it had caught on fire

Filed Mar 12, 2024 · CA

I purchased the 2004 Chrysler PT Cruiser on 1/10/2024. I learned that the Chrysler Dealership does not make keys for the vehicle when locked out, nor does it Service the vehicle. They will "address" a Recall Notice and will do an oil change and will do an inspection only. Chrysler Dealership told me to "Come back tomorrow" when a Recall Notice was issued and they said it was not Safety Related, however a Power Steering Pressure Hose was found to be leaking/exploding oil and this IS a safety related issue. I was rear ended 1/23/24 with 2 dogs in the car. I did not purchase Uninsured Motorists Insurance because I thought under CA State Law that I was legally compliant with insurance I had purchased. I thought between two cars in a potential accident, one had to be able to cover fault for any reason if not both equally. I was told by my Insurance to go after the other Man's Insurance, even if he was not the driver and this did not seem right. The other Man's Insurance Policy had lapsed and I was told there is no coverage for being rear ended. The man said I hit him and said something about "not seeing" the light or turn signal which I demonstrated for functionality. Vehicle has been given different assessments and inspections from 1/10 when purchased to present. I paid $500 at one AAA ASE Facility and $15,000 out of Retirment plus hotel for 3 weeks for the vehicle "dying" and the problem cannot be identified. Car is doing weird things mechanically and no one can locate the problem. There is unaddressed Body Damage where the Rear Left Light (plastic and housing) broke. The vehicle has to have body repair and a new light ordered at a cost greater than what is available through an Auto Dismantler. Chrysler does not make parts for this vehicle. There was rust and corrosion in coolant and metal found in Transmission. I paid full price for a used Transmission. I need someone to review traffic footage to determine when the window went down and dog went out and why

Filed Jan 20, 2021 · Steering · 160,000 miles · TN

Power steering hose leaking.

Filed Aug 14, 2020 · Suspension · OH

Ball joint are missing

Filed Mar 10, 2020 · Acceleration, Electrical · 141,000 miles · OH · fire

It started with the dashboard lights and the middle stick lights (p,d,r,n++) I can't see at night what speed I'm going or my levels or anything bc the lights quit working, I had the battery replaced I've had the battery changed twice, I've had the thermostat changed twice but it still over heats not too long ago with both of my toddlers in the car on a 3 lane highway locked up on me couldn't use the steering wheel or brakes had to pull the emergency break it's just been repetitive I bought the car from my sister who's grandmother got tired of putting money into it it stutters sometimes like it's slow to shift into gear to accelerate it can happen anywhere. It was my first car it's never been wrecked, I never thought to check for any recalls, I bought it in july of 17. It's only had a total of 2 owners. It used to shake real bad I couldn't go over 55miles an hour but even 55 was iffy. The scariest thing for me was it locking up on a highway with an intersecting lane I had just had everything replaced for a second time before it started smoking and locked up and completely shut down my kids 3 & 1 were in the back all I could think to do was pull my emergency break I drifted and swerved until the car finally came to a stop luckily not wrecking or injuring anyone, just fear of driving I really trusted this car. I had to call the police to get ahold of a state trooper who gave me a couple days to move it given my circumstance and 45 min away from home, a stranger stopped to help and offered to give us a ride back to ironton from the west portsmouth highway he lived in portsmouth out of kindness moved my car to his house there after dropping us off that night to keep from getting it towed. Officer noted everything. I didn't think of anything until I just recently got another 2004 pt that started fire in the headlights and going through a lot of the same problems.

Filed Jul 1, 2019 · Engine · FL

I bought this car last year from a private owner I did not know that it had a over heating problem I really have tried everything so I then started looking it up and found out that so many people are having the same problem as me and from what I have read about it the dealership should fix my problem since the problem really comes from them from it was made

Filed Feb 21, 2019 · Electrical, Transmission · OR

This vehicle has a p0037 and a p0037 dtc's that won't cancel. Findley chrysler replaced the oxygen sensors. It didn't fix it. They say the computer is bad. I sent the computer 5033293af to be repaired. They said the computer is ok. I got the codes to go away for a brief time by messing with the computer wire loom. Ihave heard there was arecall for this. Is it still available?06/08/2018

Filed Oct 24, 2018 · Electrical, Engine · 120,000 miles · GA

While driving the engine will sputter and die. When pulling up to a stop light the check engine light will come on and the engine will immediately die. While driving on the freeway at 65mph the engine will suddenly die.

Filed Aug 9, 2018 · Electrical, Engine · 78,407 miles · CA

Just under 78,000 miles turbo goes out, took to dealership, replaced turbo (took 6 mos) finally returned the vehicle and within 1 month head gasket goes out (blowing white smoke), while driving at 35 MPH on a side road (dealer says known problem, wants another $2000 for head gasket, local dealer says "the head gaskets for that car are the weak point, when you return the comp ratio to new/normal with a new turbo. It will blow the head gasket out") replaced myself (cant afford dealer) new head gasket (multi layered pos), new bolts (required), new timing belt, now it wont start, tested all sensors, cam, crank, o/p, water, throttle pos, replaced coil, replaced PCM, chased and inspected all wiring, still nothing engine cranks over, but-it will not start. Mechanics and dealers alike say its normal for this car but they have no idea or reason for it not starting, I keep being told to check this sensor, replace that $300 part, look here, look there, replace that (another$300) again. Chrysler has a known problem with this piece of crap and has never done anything about it I have been fighting this for 4 years now chrysler needs to repair this and reimburse for all the crap I've had to replace and all the b/s I've gone through. They knew the head gasket would blow out after a new turbo was installed, and did nothing about it, they have known about this no start/no crank issue these cars have, but have never done anything to address or fix the poor condition of their vehicles. Now there's a line that says its possibly the ignition switch that's causing the problem. Sounds to me like they sold the public a lemon and got away with it. Chrysler should be made to fix these pieces of garbage or buy them all back at what they sold for originally I will never buy another chrysler as long as I live. Not worth even using as a boat anchor.

Filed Nov 28, 2017 · Driver assistance, Electrical · 108,773 miles · MI

Tl* the contact owns a 2004 chrysler pt cruiser. The contact replaced the multi-function electrical switch, which caused the fog lights to remain illuminated. The failure caused the battery to drain. The customer removed fuse #8 daily to reduce the possibility of an electrical fire. The contact had the multi-function switch replaced at henkel chrysler jeep dodge (1275 w dickman rd, springfield, mi 49037, (800) 865-6185). The failure mileage was 108,773.

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Questions about the 2004 Chrysler PT Cruiser

Is the 2004 Chrysler PT Cruiser reliable?

Owners have filed 217 complaints about the 2004 Chrysler PT Cruiser, close to a typical PT Cruiser model year.

What is the 2004 Chrysler PT Cruiser year score?

The 2004 Chrysler PT Cruiser scores 74 out of 100 (average). The score compares it with the other model years of the Chrysler PT Cruiser: 75 is a typical year, 50 means twice the usual complaints, and serious complaints and recalls lower it.

What is the most common problem with the 2004 Chrysler PT Cruiser?

Electrical system, with 44 complaints, typically around 75,811 miles. Next is engine (37).

How many recalls does the 2004 Chrysler PT Cruiser have?

1 recall, covering steering.

What year does the Chrysler PT Cruiser have the most electrical problems?

The Chrysler PT Cruiser model years with the most electrical complaints are 2006 (138 complaints), 2002 (97 complaints) and 2001 (78 complaints).

What gas mileage does the 2004 Chrysler PT Cruiser get?

Official estimates for the 2004 Chrysler PT Cruiser range from 19 to 22 mpg combined. The most efficient version (2.4L 4-cyl, FWD) gets 17-19 city and 24-26 highway.

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