Check a VIN

2004 Dodge RAM 1500 fuel system complaints

Page 2 of 3: complaints 11 to 40 of 62, newest first, as owners wrote them.

See the summary of 2004 Dodge RAM 1500 fuel system problems: which part fails, at what mileage and related recalls.

Filed Sep 24, 2017 · Electrical, Fuel system · 130,000 miles · CA

Takata recall. I have a 2004 dodge ram 1500 quad cab. I am having issue finding mopar-oem bell crank part# 53032456 ae. If you go to the dealer in elk grove ca, they are on back order 270. Or on the morpar website they are on back order too. When driving the vehicle the truck has ( ) with a lighting volt. You loose all power and the truck stays at high idle about 1800 rpms. Difficult braking when this happens. The transmission shutters.

Filed Aug 10, 2017 · Fuel system · 215,000 miles · NC

Sometimes when driving the vehicle rpms rev and down the a light on dash comes on.the light symbol looks like a lighting bolt with two lines one in each side of lighting bolt. Switch truck off and restart the light goes off and truck runs fine. It might not do it again a day or sometimes a week or so.

Filed Aug 1, 2017 · Fuel system · FL

Every time I get gas I pull out on to the road and it goes dead after about 30 seconds it'll crank back up ..has just about gotten me killed several times.

Filed May 27, 2017 · Fuel system · 160,000 miles · CT

I was driving my 2004 dodge ram 1500 on the highway when my truck stopped running. Found the fuel pump was no good. I have been an auto mechanic for years and this is very dangerious! I had it towed to the garage daves auto on madison ave told me the fuel pump was no good also the fuel tank is no good the ring on top of the fuel tank is rotten the "tabs that hold the fuel pump in is rotten" and where the fuel pump sits on the fuel tank is like in a well so when it rains the water on top of the gas tank sits in the fuel pump location has no where to drain and my thery is that is what rotts the fuel pump bracket on the fuel tank! And they said it is not safe I had to get a new fuel tank. I called multipul used auto parts supply companys and every single one who had a gas tank had the same problem was rotten. So I called the dealer scap dodge of fairfield,ct they have 68 people waiting on back order fuel tanks and they are over $800.00 redicules.so can you imagine across the country how many people are driving around with a bomb waiting to explode!!!! This is a safty hazzard because any one will tell you that if this faulty fuel tank is rotten gas fuems will escape and cause an explotion or fire even death if the vehical is in an accedent te fuel will leak every where this really should be a recall im scared to drive this and everyone should be to!!!! I really hope you look in to this problem any information you need I have photos if you need them you can contact me asap! Thank you josh e

Filed Mar 10, 2017 · Fuel system · 250,000 miles · AZ

When the gas tank on this truck is filled to capacity, the truck will stall when making a left hand turn. The truck cannot be filled to the "full" mark. If it is it will stall when making a left hand turn. This has happened many times. The only way to avoid it is to not fill the gas tank completely full.

Filed Feb 18, 2017 · Fuel system · 170,000 miles · MI

My truck was parked at work and at the end of the day it wouldn't start. Had it towed home and I determined that the fuel pump failed. The next day I lifted the bed to replace it and I was shocked to see the whole top of the tank's locking ring tangs were all rusted away and the pump was just sitting in the tank crooked. If it was filled full or in an accident fuel would've slooshed out of the tank. On a rollover the entire tank will empty.

Filed Sep 1, 2016 · Fuel system · 121,380 miles · MD

For a few weeks I would occasionally smell gas fumes. I had the truck visually inspected and the mechanic could find nothing wrong. Then one day I filled the tank. When the tank was full, instead of the pump shutting off the pump began pouring gas onto the ground. This time they dropped the tank to find that the metal collar on top of the tank had rusted away causing the fuel pump to pop up half out of the tank. That was the reason the pump had not shut off . Gas was flowing out of the top of the tank!!. The mechanic told me that if the fuel pump connection had shorted out with the top of the tank open the way it was ,me and anyone in the truck would have been blown up!!!. This was a very poor design on chrysler's part that has the potential to kill people.

Filed Jun 17, 2016 · Fuel system · 145,000 miles · NJ

Fuel tank has metal tabs to lock fuel pump in position. Water can collect with road salts to eat away the locking tabs which allows the fuel to leak out next to hot exhaust which can cause fire. When filling fuel tank the fuel will seep out because the locking tabs no longer hold the pump in place. This leaked fuel can cause fire, and allow fuel to pool under the vehicle causing fuel spills.

Filed Feb 19, 2016 · Engine, Fuel system · 81,000 miles · AR

The truck stalls at stops and turns after fuel fill up

Filed Sep 17, 2015 · Fuel system · 80,000 miles · NJ

Tl* the contact owns a 2004 dodge ram 1500. While driving at 50 MPH, the vehicle stalled without warning. The vehicle restarted after a few minutes and was taken to an independent mechanic who diagnosed that the fuel tank needed to be replaced. The failure recurred several times. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 80,000.

Filed Jul 27, 2015 · Engine, Fuel system · 75,131 miles · NY

As stated in other complaints, the vehicle will stall after slowing down at intersection of driving in heavy traffic. If you ride the brake and gas, you can keep from stalling. This incident started to happen after a smell of gas vapor smell after filling tank. Researched stalling and gas smell, was LED to other scalp notice for hemi gas tank due to ethanol gas causing the rollover valve in the gas tank to expand and not close. When you fill the tank you get liquid gas in the purge vapor canister and line. This giving you the gas smell upon filling. I have stopped filling the tank past 3/4 and have not had the issue since. Kind of disappointed that other hemi models gas tanks were recalled, but not the truck even though it has the same issue.

Filed Jul 23, 2015 · Engine, Fuel system · 60,000 miles · OR

I don't remember the exact date or mileage as the first failure's were low in frequency. The truck dies after filling up with fuel. You can be up to speed but normally happens shortly after fill up and entering traffic. No trouble lights are showing on the dash and truck normally starts back up fairly easily, although sounds flooded. Now the truck does this at almost every fill up. No code diagnostics are showing. I have replaced the egr and spark plugs, no change.

Filed Jul 19, 2015 · Fuel system · 110,000 miles · MN

Stalls at every stop after re fueling

Filed Jul 7, 2015 · Fuel system · 177,523 miles · GA

A whining sound started coming from somewhere on the vehicle approx 30 min before the rear end exploded locking the vehicle up and causing the drive shaft to fly across two lanes of heavy holiday traffic. Thank the lord no one was injured or accident was caused due to this failure of a loose pinion nut on the drive shaft. I had it towed to the closest dealership who said it will cost over 4500 dollars not including car rental to get it repaired, the dealer said they contacted the mfg. And they said it was not under the recall. This is a serious and dangerous problem. This vehicle has been dealer maintained since new and should not have experienced this issue without a recall or warning.

Filed Mar 30, 2015 · Fuel system · 118,000 miles · IL

This has been happening at every fill up. Once I fill the tank, for approximately 20 or so miles after the fillup, my truck tries to stall if I don't rev the engine up really high.. At stop lights or turns, it will stall completely. I have also had to stall on the interstate at speed! Once I drive 20 or so miles it stops. I have heard from many owners that it has something to do with a fuel vent or something. Apparently this is quite a common problem that should be looked into. Thank you for your time

Filed Mar 24, 2015 · Fuel system, Transmission · 22,000 miles · CA

The truck stalls at idle or low speeds after refueling. It happens every time. It is dangerous because the power steering goes out and the truck is very difficult to control. It has happened as I am entering off-ramps and proceeding through intersections. The problem is the vapor/liquid separator valve located at the top of the fuel tank. The valve is designed to prevent liquid fuel from entering the charcoal canister/emissions system. When the valve fails, liquid gas can enter the line and fill the charcoal canister. After refueling, the PCM on the vehicle detects a change in fuel level. Then, when the engine meets certain temperature and driving criteria, the PCM issues a purge command to the charcoal canister to remove the stored gas vapors. It?s at that point that all the liquid gas in the line gets sucked into the charcoal canister. The PCM expects to see gas vapors entering the intake manifold and it is prepared to adjust air/fuel mixtures to compensate. However, it is not prepared to see liquid gas coming into the intake. That?s what causes the engine to stall. Unfortunately, the only fix is to replace the entire gas tank. Chrysler does not sell the vapor/liquid valve as a separate unit. Once the tank is replaced and the charcoal canister purged, the problem goes away. This problem is well-known to chrysler across a broad range of vehicles, including pickups, minivans and suvs. Chrysler settled with complainants on some models and years by agreeing to extend the warranty to lifetime, but refuses to acknowledge the problem outside of those vehicles. I am looking at a $1,300 repair bill for a known defective and unsafe part, the replacement for which chrysler refuses to sell separate from the gas tank itself. I would be deeply grateful for any assistance you may provide.

Filed Mar 4, 2015 · Fuel system · 84,000 miles · TX

I have a 2004 dodge ram 1500 when I get gas and fill up until the pump clicks (I do not top off tank) then upon pulling out of the gas station my truck stalls. If I stop for a red light truck stalls again and it continues to stall every now and then at low speeds, at a complete stop, when braking, slowing down, or at idle and last until I run some gas out of it (about 10 miles or so). Vehicle will start right up with no problem but battery gauge takes a few seconds to rise to operating levels. Transmission also feels like it wants to slip at time of stall. I took it to the dealership but because a code was not thrown it is my issue to deal with (have to drop the gas tank and replace a sensor in the overflow tube $500 plus dollars- which I do not just have lying around). I have avoided topping off at the pump and have to watch the amount of gallons of fuel I put in order not to have the same situation occur again. This is not a valid fix in my opinion. I can see the situation exists with other owners of the same year of my vehicle as well. Why is this not being addressed?!?! This is ridiculous and not to mention very frustrating and dangerous. I have my 3 children in the car with me most of the time and I cringe every time it happens just praying we donot get hit.

Filed Feb 18, 2015 · Engine, Fuel system · 33,850 miles · MI

Vehicle stalls after a gas fill-up. Dealer had filled the vehicle up and it stalled repeatedly for about 10 miles and then was fine. The next time I filled it up it stalled repeatedly again. I returned it to dealer for repair. They replaced the charcoal canisters and purge valve solenoid. After the next fill up it did not stall. However, after the second fill-up it started missing at highway speeds and then stalled on an exit/entry ramp of short curvature and had to be hurriedly restarted while turning at high speed. This is a definite safety issue and should be a recall. Social media is rampant with this issue with dodges. Not filling the tank with gas is not a solution to this problem as some would suggest. This needs to be rectified!!!

Filed Jan 28, 2015 · Electrical, Fuel system · 94,665 miles · CA

I purchased this 2004 dodge on january 5th 2015. I was to return on january 7th to have different tires & rims installed. On the way I stopped and filled the gas tank. Afterwards every stop sign I came to the vehicle stalled out. It started right back up but continued to stall at every stop sign. The mechanic at redding truck & auto diagnosed that the crank sensor was bad and replaced it at no charge. It ran fine until I filled the gas tank again and started having the same problems with it stalling out. So now if I fill the tank it will stall out until I drive it for several miles or until I run some of the gas out of the tank. I was told not to fill the tank which is not a fix for this problem.

Filed Jan 14, 2015 · Fuel system · 40,000 miles · OH

Tl* the contact owns a 2004 ford ram 1500. The contact stated that while attempting to refuel, the fuel failed to properly dispense into the tank. The vehicle was taken to the dealer. The technician diagnosed that the fuel tank needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was 40,000. Updated 3/13/15*cn updated 9/18/2017

Filed Jan 7, 2015 · Electrical, Engine · 104,356 miles · CA

When braking, the vehicle engine stalls as I slow down. The issue was intermittent, but now happens each time I break. I have to pull over with no power steering and restart the vehicle in p or n. Sometimes, I have to wait a few minutes before it will let me restart.

Filed Dec 29, 2014 · Engine, Fuel system · 114,000 miles · PA

Just like everyone else who owns a dodge,I went to fuel up the truck and it went all over the ground rather than in the tank...took it to the dealer...check valve bad...need new tank....never buy dodge again..

Filed Dec 13, 2014 · Electrical, Fuel system · 154,681 miles · NV

Truck lost all power, throttle lamp blinking. Stalled on roadway, would start but would not give throttle to move the truck. Turned key off then back on a few times and would let me apply throttle for a few seconds, then back to no power. I did this a few times just to get off the roadway. There is no throttle cable so it is a computer control problem.

Filed Nov 16, 2014 · Fuel system · 82,530 miles · IL

While filling tank fuel kicks back shutting off pump handle. Apparent orvr valve problem requiring entire fuel tank replacement. Seems to be fairly common problem on dodge trucks.

Filed Feb 27, 2014 · Fuel system · 121,000 miles · MN

Dodge has a known history of fueling problems causing gasoline to flow out of the filling tube while at a pump. This is a hazard cause by their poor venting components. Check the internet and see the number of complaints about this. I've never heard of this with other manufacturers, but with dodge it's a familiar occurrence.

Filed Sep 5, 2013 · Engine, Fuel system · 139,995 miles · NV

I have a 2004 dodge ram 1500 crew cab 5.7l hemi 2wd and it continues to stall every now and then at low speeds or at a complete stop. Vehicle will start right up with no problem but battery gauge takes a few seconds to rise to operating levels. Transmission also feels like it wants to slip at time of stall. Had engine and trans changed, battery and alternator checked out okay as well. Did some research and found that a lot of incidents happen after vehicle transmission ha been serviced or transmission fluid is low; other individuals who have experienced this problem have said they had the erg valve, tps sensor, map sensor and even software. I don't know what the problem is but you end up spending hundreds of dollars trying to figure this out. I don't know why chrysler doesn't address this issue.

Filed Aug 26, 2013 · Acceleration, Engine · 95,000 miles · UT

In the fall of last year the check engine light came on in my 2004 dodge ram 1500. The code that came up was misfire in cylinder 8. I took it to a mechanic and they said it was the fuel injector which they replaced. A few days later after getting my truck back the light came on again. This time the code was misfire in cylinder 6. I took it to a very trusted mechanic who stated it was a rocker arm that had come off due to junk in the engine. Once it was fixed again the light came on saying misfire in cylinder 8. The mechanic said it was the rocker arm on that cylinder and replaced it. This happened 4 more times in the next month. The mechanic, who is very reputable, believes this is a manufacturing defect that will continue to occur no matter how often it is repaired. He also stated he has seen this in many many dodge trucks and most notably in the 474 engine. It is an engine and safety issue due to loss of throttle which occurs very often when the problem is on going and is definite risk of causing an auto accident. This code is coming up every other day now and I believe it needs to be recalled.

Filed Aug 5, 2013 · Engine, Fuel system · 24,000 miles · TX

After filling gas tank full, engine dies when braking and turning a corner (losing steering) and coming to a stop. Starts back up fine, but stalls again on next low speed braking or turning a corner. Very similar to other accounts that I have read. I've had new plugs and o2 sensors costing mucho for zero result. When this occurs slowing down to make a slow turn, I have to throw it up to neutral to restart. Once I threw it in park going slowly, but it was dangerous to screech to a halt with a car behind me almost rear ended me. I've been told the same crap by dealers about this and I know they are playing dumb. The only remedy that I use for this is similar to others which is just don't fill it all the way up unless you are getting right out on the highway to run those speeds and not be stopping. I can't let others drive my truck unless I make sure that the tank is below three quarters of a tank. I can't believe that there's not a quick and dirty fix for this. Seems like you should disable emissions devices in the interest of safety.

Filed Jun 6, 2013 · Engine, Fuel system · 103,000 miles · IN

I have two issues which I believe are related. The anti rollover valve in the fuel tank is sticking preventing fuel from entering the tank properly and bubbling back up the filler tube. This happens whenever you attempt to put in fuel and has resulted in multiple fuel spills. The second issue is after a fill up the truck may stall 4-5 times while at idle at stop lights or even while rolling resulting in loss of power steering, power brakes and no advanced warning. Both issues have multiple occurrences. I repaired my fuel tank by adding an auxiliary anti-rollover valve and plumbing it into the existing evap connections. This after the dealer refused to warranty the tank even though some models have been recalled and this does have a bulletin published.

Filed May 27, 2013 · Engine, Fuel system · 35,000 miles · CT

After refueling the vehicle, it stalls several times when braking, slowing down, or at idle. This always occurs in colder weather months.

VIN decoder

See the problems and recalls for an exact car

Buying a used 2004 Dodge RAM 1500?

Check the exact car before you pay: accidents, salvage or flood titles, odometer readings and previous owners.

Check its history