Ford Bronco won't start problems

Filed Oct 7, 2026 · Electrical · IA

After rainfall, my 2023 Ford Bronco would not start. The dealership (Stivers Ford Lincoln, Waukee, IA) diagnosed water intrusion behind the dashboard that corroded the body connector electrical harness and Body Control Module (BCM). A warranty claim (#109441186) was submitted to Ford and denied on the basis that the affected component was not listed under a current Special Service Message or Technical Service Bulletin. The vehicle was subsequently taken to a second Ford dealership (Dewey Ford) for a second opinion. That dealership identified the root cause as an inadequate factory seal between the dashboard and the wiring harness, allowing water to repeatedly enter the electrical system — consistent with Ford's own Special Service Message 53814 and Technical Service Bulletin 21-2403/22-2074, which document water intrusion at the A-pillar/windshield header area on 2021-2024 Bronco vehicles. This is also consistent with the federal safety agency Recall 25V546/Ford 25C43, in which Ford recalled 2024-2025 Mustang vehicles for water intrusion into the Body Control Module caused by improperly sealed body seams. Repair costs for this failure were quoted at approximately $8,400. Ford ultimately agreed to a partial goodwill adjustment, but I was required to pay a significant amount out of pocket for a failure I believe stems from a factory sealing defect rather than normal wear or owner-caused damage. I am filing this complaint because this appears to be part of a broader, recurring pattern of water-intrusion-related electrical failures on the Bronco platform that has not yet been addressed by a formal recall.

Filed Oct 6, 2026 · Fuel system · PA

My car would not start. Turns out it was the fuel pump/filter low pressure recall issue. It was towed to the dealership and has been there since without a remedy from Ford, despite the recall being released over a year ago. Absolutely ridiculous that my vehicle is being held hostage because the manufacturer has not come up with a remedy.

Filed Aug 4, 2026 · Engine, Fuel system · PA

Fuel pump.has low pressure therefore making vehicle stop running completely. Has happened twice , once while driving on highway. This is extremly dangerous to have your vehicle just come to complete dead stop in middle.of road. FORD has no remedy to fix and now i am without a car I am paying for since it wont start now.

Filed Jun 12, 2026 · Electrical, Engine · CA

Description On your vehicle, it may be possible that one or more engine camshaft roller finger followers were not properly installed at the time of engine assembly. Safety Risk An improperly installed engine camshaft roller finger follower may result in engine failure, resulting in a no-start condition or a loss of motive power. A loss of motive power increases the risk of a crash. Your vehicle may also experience engine ticking or tapping noise, and or a low-volume oil leak due to this condition. Remedy A remedy is not yet available. Ford Motor Company is working to provide parts for this repair. When the remedy becomes available, Ford Motor Company will notify you via mail to schedule a service appointment with your dealer for repairs to be completed free of charge. The remedy is anticipated to be available 4TH quarter of 2026. Next Steps Contact your dealer for more information to schedule the free service. NOTE: Recall service not available right now. We have a remedy but parts are not available right now. We will inform you when the service is available. Or, you can contact your dealer.

Filed Mar 6, 2026 · Brakes, Electrical · IN

1. Component/system that failed/malfunctioned — Braking system (electronic parking brake and brake control modules) combined with electrical/communication defect preventing storage of diagnostic trouble codes (DTCs). Vehicle available for inspection upon request. 2. How safety was put at risk — Repeated "Park Brake Fault – Service Now" and "Brake System Fault" warnings on dash while driving risk sudden loss of parking brake function, reduced braking, or unexpected behavior (e.g., transmission no-engagement beyond walking pace after cold start), impairing safe stopping/control and endangering driver and others. 3. Problem reproduced/confirmed by dealer — Yes — reproduced/confirmed multiple times by authorized Ford dealer (Town & Country Ford, Evansville, IN) across five visits (invoices attached): active brake faults visible on dash during service, yet "no codes found," "unable to verify," "NP no problem found." Examples: [XXX] (30,113 mi) brake fault while driving; [XXX]intermittent parking brake light, no codes; [XXX] transmission slip and brake fault, no codes. 4. Inspected by manufacturer, police, insurance, or others — Inspected only by dealer. Ford CX team contacted (CRM [XXX] , July 2025) but no further inspection/resolution. No police or insurance inspections. 5. Warning lamps/messages prior to failure and when first appeared — "Park Brake Error Message" and "Park Brake Fault" warnings first documented ~25,722 miles (early visits after [XXX] purchase at 13 miles). No-DTC retention defect prevented earlier alerts/diagnosis. Symptoms escalated (transmission slip, cold no-start die-out, brake faults recurring). 6. Additional notes — Out of service >60 cumulative days; loaner restricted to local driving only when provided. Part of Indiana Lemon Law claim (BBB AUTO LINE Case [XXX]). Due to 10-file/10MB upload limit, core documents attached; additional photos, full invoices, loaner agreement, BBB correspondence available upon request. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.

Filed Mar 5, 2026 · Electrical, Engine · NY

The vehicle experienced recurring electrical system failures beginning in December 2023. The vehicle intermittently would not start and on several occasions lost power unexpectedly. The vehicle was taken multiple times to an authorized Ford dealership for diagnosis while still under the manufacturer warranty. The dealership repeatedly reported that no issue could be identified despite the recurring electrical malfunction. The vehicle battery was replaced more than once within three years, however the underlying electrical issue persisted. In August 2025 the dealership instructed that the vehicle remain at the service center for extended diagnosis. The vehicle remained at the dealership for more than 40 consecutive days before being returned on October 8, 2025. Because the vehicle intermittently fails to start and has experienced electrical system malfunction, this creates a potential safety risk if the vehicle stalls or loses power while operating in traffic. Additionally, the vehicle currently has two outstanding manufacturer safety recalls that remain unresolved after nearly three years of ownership. This complaint is being submitted because the defect remains unresolved despite multiple repair attempts while the vehicle was under the manufacturer warranty.

Filed Apr 18, 2025 · Electrical · 28,000 miles · PA · fire

The contact owns a 2021 Ford Bronco. The contact stated that while driving at an undisclosed speed, the electrical system and the engine seized. The contact noticed fire and smoke which exited from the engine compartment. The contact was the only occupant of the vehicle when the failure occurred. The fire department arrived and extinguished the fire. The vehicle was towed to the dealer. The vehicle was inspected and diagnosed with a faulty alternator. The contact was informed that the seized gears overheated the alternator motor, which caused the fire. The vehicle was repaired. In addition, the failure reoccurred. The contact stated that while driving at an undisclosed speed, the contact noticed smoke exiting the engine compartment. The vehicle was driven to the shoulder of the road. The contact stopped and parked the vehicle. The contact turned the vehicle off. The vehicle was started, however, the vehicle did not start. The contact stated several unknown warning lights were illuminated. The contact stated that when the failure occurred, the contact's wife and minor child were also occupants of the vehicle. The vehicle was towed to the dealer, where it was confirmed to have a failed alternator motor. The contact was informed that the alternator motor needed to be replaced again. In addition, the contact was informed that the seized gears in the alternator motor caused the fire. The vehicle was in the process of being repaired. In addition, the contact stated he was fearful of ever driving the vehicle again. The manufacturer was made aware of the failure. The contact requested a vehicle buyback. The failure mileage was approximately 28,000.

Filed Feb 24, 2025 · Fuel system · FL

While idling, the engine died. I attempted to restart several times with no luck. Battery was working, but engine would not start. Towed to Ford dealership and had to have the fuel pump replaced. Car had around 10k miles and recently went through an inspection.

Filed Dec 13, 2024 · Electrical, Fuel system · SC

On [XXX] I was driving the vehicle during heavy rain. I commute 47 miles each way to work, when nearing my work location the car started to sputter like it was out of fuel and slowed to a crawl, applying pressure to the gas pedal had no impact - acted like it was getting no fuel, was able to pull vehicle over to side of the road. Vehicle would turn over but would not start - Check Engine light came on - codes displayed on code reader indicated that the high pressure fuel sensor and the low pressure fuel sensor were having issues. I had the vehicle towed to the closest Ford Dealer and they ended up replacing the fuel sensors and fuel pump. Thought that it was a faulty fuel pump. The Mileage I believe was 59516. On Wednesday [XXX] I was again driving this vehicle to work in a rain storm and at almost the exact same distance from home on the exact route the vehicle exhibited the exact same symptoms and the vehicle abruptly stopped running after shuttering to a stop with no fuel. In both cases the vehicle had a nearly full tank of fuel. The vehicle has been taken back to the Ford Dealership for repair. It appears that there is an issue when driving for extended periods on very wet roads water is entering the fuel systems electrical components and causing the system to fail causing a very unsafe driving condition. On December 11th the area had received 3.23 inches of rain in a 3 day period with the heaviest falling on the morning of December 11th. December was when Hurricane Helene passed to the west of our location in South Carolina dropping several inches of rain. Have made short trips in light rain with no issues, only in heavy rain and long distance. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Aug 2, 2024 · Fuel system · SC

Vehicle stopped multiple times over the course of 2 weeks. 1 time it shut off while driving on a side road. I was able to restart and continue on. The last time it shut off in my driveway abs would not start again. Vehicle Ford dealership was recently towed to Ford dealership awaiting repair.