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1991 Ford Econoline problems

The most common problem on the 1991 Ford Econoline is fuel and propulsion system. It has 8.0 times the complaints of a typical Econoline model year.

Typical year8.0x the typical complaints
Owner complaints
24
Recalls
3
Service bulletins
45
Worst area
Fuel system

The worst 1991 Ford Econoline problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

  • Fuel system
    8
  • Brakes
    6
  • Engine
    5
  • Tires
    3
  • Seats
    2

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

  • Fuel system
    8
  • Brakes
    6
  • Engine
    5
  • Tires
    3
  • Seats
    2
  • Transmission
    2
  • Wheels
    2
  • Acceleration
    1
  • Body
    1
  • Electrical
    1
  • Lights
    1
  • Seat belts
    1
  • Steering
    1
  • Visibility
    1

Recalls 3

Suspension: rear: shock absorberReported April 27, 1993 · 25,000 vehicles affected
What is wrong
The rear shock crossmember of the frame can crack and separate from the frame.
Risk
Separation of the rear shock crossmember from the framecan result in loss of vehicle control and an accident.
Remedy
Replace the rear chock crossmember with a shock crossmember made of high strength steel.

Recall number 93V073000 · Recall details

Seat belts: front: anchorageReported May 4, 1992 · 1,010 vehicles affected
What is wrong
The safety belt anchorage for the rear bench seat failed to comply with the standards of fmvss 210.
Risk
Failure to meet the load requirements of fmvss 210 placethe seat occupants in increased risk of injury in the event of a sudden stopor accident.
Remedy
The manufacture will replace the non-complying safety belt anchorage with a new anchorage that meets the requirements of fmvss 210.

Recall number 91V172000 · Recall details

Fuel system, gasoline: storage: auxillary tank: selector devicesReported September 4, 1991 · 350,000 vehicles affected
What is wrong
The dual fuel tank selector valve may malfunction and cause an overfill condition in one of the fuel tanks, resulting in an overflow of fuel past the filler cap.
Risk
The overflow of fuel past the filler cap causes a fuelleakage, which can result in a fire when exposed to a source of ignition.
Remedy
Replace the dual fuel tank selector valve.

Recall number 91V146000 · Recall details

See all 3 recalls for the 1991 Ford Econoline

Defect investigations

Idle air spd ctrl vlv malfOpened July 30, 1993, closed August 31, 1994

There is no summary currently available

EA93022

Idle air spd ctrl vlv malfOpened March 2, 1993, closed July 30, 1993

There is no summary currently available

PE93010

Technical service bulletins for the 1991 Ford Econoline 45

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 45 bulletins for the 1991 Ford Econoline

What 1991 Ford Econoline owners say

Most recent owner complaints, unedited.

Filed Mar 31, 2009 · Fuel system · 175,000 miles · TN

Tl*the contact owns a 1991 ford econoline. The contact noticed fuel coming from the gas tank along with a puddle of gasoline on the ground. The dealer stated that the vehicle was not included in the federal safety agency campaign id number 91v146000 (fuel system, gasoline:storage:auxiliary tank:selector devices), although the failures were identical. The vehicle has not been repaired. This is the first time this failure has occurred. The failure mileage was 175,000 and current mileage was 245,000.

Filed Aug 17, 2007 · Fuel system · 52,867 miles · NE

Tl*the contact owns a 1991 ford econoline. The contact stated that her vehicle has a dual tank. While driving on the back tank, she smelled gas coming from the vehicle. She learned that fuel was leaking from under the gas cap on the front tank and was mixing with the fuel from the rear tank. She switched to the front fuel tank and continued driving. The contact only uses one tank, but fuel continues to leak back and forth between the tanks. Mechanics stated that she needed to change the selector valve. The federal safety agency recall number 91v146000 (fuel system, gasoline:storage:auxiliary tank:selector devices) was referenced. The purchase date, speed, and dealer information were unknown. The current and failure mileages were 52,867.

Filed Oct 19, 2004 · Tires · 15,000 miles · CA

While driving 75 MPH, the rear driver side tire tread separated. The consumer pulled over to change the tire. Cooper size#23575r15 please provide the dot number.

Filed Jan 27, 2003 · Acceleration, Body · NY · crash · 2 injuries

The consumer has experienced problems with the following : tires (directional/4 way), courtesy lights, cruise control, steering (noise), brakes/rear anti-lock, seat belts, seats (loose), gas leak, rear door(s) leak/driver side door hinge, dash cracked, loose running board, front fender (passenger side), arm on driver side seat is broken, wipers, and the ignition key is sticking in the start position. (tires-copper discover) scc

Filed Aug 13, 2002 · Tires · WA

As I was driving east on state route 410 east the right rear tire blew the tread off about 3/4 of the way around the tire. This tire was my spare and had been rotated on to my van about 18 moths ago. It was almost brand new then it still had the little rubber nubs on it from being new. It is estimated that this tire had less than 8000 miles on it. When the tread cam off it knocked the exhaust pipe up into the fender and the tread then wrapped itself around my suspension. I ws unable to read the dot code on the tire because of the damage. My fender is pushed out and I have a hole in my exhaut pipe from this incident. Fortunately it did not completely blow out. I still have the tire and the tread that came off of it. I can if necessary have the person who helped me on the roadside write a statement of what he had to do to get me back on the road again.

Filed Dec 31, 2001 · Fuel system · TX

There is a problem with fuel tank leaking,the odor gets into vehicle. *akconsumer stated prior to the recall the auxillary fuel tank selector valve was defective, causing fuel to be pumped from one tank to the other, overflowing other tank and fuel spewing from filler cap into cab and on to ground, recall #91v146000.

Filed Dec 7, 2001 · Fuel system · TX

Fuel tank selector valve is defective. Gas will gush out of one tank into the other tank, overflowing, and causing fuel to leak. Consumer has contacted manufacturer. *ak

Filed Nov 29, 1999 · Wheels · MI

The right front hub locked up causing the entire wheel assembly to fall off of the vehicle (ohio traffic crash report).

Filed Nov 9, 1999 · Brakes · MA

Vehicle parked in driveway and brakes working normally. On restarting vehicle there was total failure of braking system. Diamond rv found a disintegrated check valve with an irregular one cm whole in the valve and several cracks elsewhere. Had this occurred at highway speed I doubt we would have escaped major injury.

Filed Oct 4, 1999 · Fuel system · MD

Recall # 91v146000 fuel: fuel tank : auxillary selector: fuel from the second tank goes into the front tank, causing the fuel to overflow onto the road. This happens while the van is being driven. The problem was reported to the dealership. The problem has not been corrected. Please provide any further information.

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Questions about the 1991 Ford Econoline

Is the 1991 Ford Econoline reliable?

Owners have filed 24 complaints about the 1991 Ford Econoline, 8.0 times a typical Econoline model year.

What is the most common problem with the 1991 Ford Econoline?

Fuel and propulsion system, with 8 complaints. Next is brakes (6).

How many recalls does the 1991 Ford Econoline have?

3 recalls, covering suspension, seat belts and fuel system, gasoline.

Was there a recall on the 1991 Ford Econoline fuel system?

Yes, 1 recall: 91V146000. Check your VIN to see if your car still needs the free repair.

What year does the Ford Econoline have the most fuel system problems?

The Ford Econoline model years with the most fuel system complaints are 1992 (15 complaints), 1999 (11 complaints) and 1994 (10 complaints).

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