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1991 Ford Explorer fuel system problems

26 complaints (4% of all complaints for this car).

owner complaints
26
of this car's complaints
4%
crashes
0
recalls
2

Which part fails

  • Storage: tank assembly
    8
  • Delivery: hoses, lines/piping, and fittings
    3
  • Delivery: fuel pump
    3
  • Storage
    2
  • Delivery
    2
  • Storage: tank assembly: mounting
    1
  • Storage: tank assembly: filler pipe and cap
    1
  • Storage: auxillary tank
    1

At what mileage

Complaints by mileage at the time of the problem.

0k-25k
25k-50k
50k-75k
75k-100k
100k-125k
125k-150k
150k-175k
175k-200k
200k+

Ford Explorer fuel system problems in other years

19901995200020052010201520202026

Specific symptoms reported on the 1991 Ford Explorer fuel system

Phrases found in the owners' own descriptions, so one complaint can mention several symptoms.

Fuel pump 6Fuel leak 5

Related recalls

Fuel system, gasoline: storage: tank assemblyReported February 11, 1991 · 25,000 vehicles affected
What is wrong
The front heat shield may contact the front of the plastic fuel tank, causing cuts or other damage to the extent of penetration.
Risk
This penetration of the fuel tank causes vapors to escapeand possibly fuel to spill, which could catch fire in the presence of anignition source.
Remedy
Relocate the heat shield; inspect and replace damaged fuel fuel tanks.

Recall number 91V024000 · Recall details

Fuel system, gasoline: storage: tank assemblyReported February 11, 1991 · 18,000 vehicles affected
What is wrong
The hot plate weld which attaches the vapor vent valve carrier to the top of the plastic fuel tank may partially fracture, allowing vapor of fuel to escape from the top of the tank.
Risk
The escaped vapor or leaked fuel could cause a fire inthe presence of a source of ignition.
Remedy
Fuel tank will be removed and inspected for weld integrity. Fuel tanks with inadequate welds will be replaced.

Recall number 91V025000 · Recall details

What 1991 Ford Explorer owners say

Most recent owner complaints, unedited.

Filed Jul 5, 2013 · Fuel system · 15,000 miles · CA · fire

On june 4th my daughter and I were driving east bound on 62nd and over-hill in los angeles ca. Shortly after 12:00pm. When suddenly the ford explorer was engulfed in flames. My daughter and I were ordered to exit the vehicle. I was never notified of a recall. Due to investigation on my own I have received a recall number. It is 96s35. I have attempted to resolve this matter with ford however I just received a letter from them refusing to assist me. My daughter and I could have been burned alive. I would like to know if you could assist me. The vehicle has since been destroyed. I only have in my possession the picture, and a fire report.

Filed Nov 25, 2003 · Fuel system · MA

While driving the vehicle the driver smelled gas coming from the vehicle. The consumer stopped the vehicle and noticed gas leaking from the fuel tank. The consumer had the vehicle towed to the dealership. Please add any further details.

Filed Nov 21, 2003 · Fuel system · 250,000 miles · MA

Fuel is spilling out from the fuel tank. There's a recall 91v024000 for the fuel tank assembly. The manufacturer is not providing proper information. They are indicating that the VIN number may not be included or the recall was already performed.

Filed Jan 18, 2003 · Fuel system · 130,000 miles · KY

Gas feeder line to regulator started leaking while the vehicle was running outside to warm up. Upon coming out to the vehicle I found a pool of gas circumferencing my vehicle. I immediately jumped into it an d moved it away from my home. After doing so shut it off. This was a very dangerous situation. My home ,my car and loss of life could have resulted form this. I feel it needs to be looked into. I purchased this car in october 1990. Also I would like to know if this has been reported on previously, ii have been unable to fingd anything on it. Thank you

Filed May 31, 2001 · Fuel system · 79,300 miles · PA

Fuel tank-vapor vent valve carrier weld failed. Dealer failed to diagnose problem. Independent repair facility found fuel leak, replaced fuel tank at my expense. I recently learned of recall no. 91v025000. Ford states that this is advisory bulletin only and not a recall, and in any case, does not apply to my vehicle. I ordered my vehicle in may 1990 and took delivery in september 1990. I believe that my vehicle should have been included in recall, and that dealer the should have diagnosed the problem considering recall bulletin. *jb *nlm ****dimsii ivoq entry posted after 12/12/02 cut-over to artemis****746208

Filed Apr 9, 2001 · Fuel system, Seat belts · RI

Passenger's side seatbelt in not operable. Seatbelt itself, whole component is defected. Retractor is okay. Also, when filling up fuel tank gas nozzle can smell gasoline. Dealership was aware of problems.

Filed Dec 12, 2000 · Fuel system · IL · fire · 1 injury

Vehicle was towed to consumers home garage because it would not start, consumer started the vehicle and got out of the car in the garage and noticed gasoline smell, consumer went to turn vehicle off and it exploded, burning the consumer, vehicle and the garage.

Filed May 23, 2000 · Fuel system · CO

Fuel tank is leaking fuel. A recall has been issued on the vehicle's make and model. Manufacturer will be notified.

Filed Mar 13, 2000 · Fuel system · WI

After trying to figure where the fuel smell at times was coming from the problem got worse . Gas was leaking out rapidly from top of gas tank. Upon inspection the fuel sending unit corroded out at the tubes that protrude fron sending unit cover. The cover and the retainer are also very rotted along with the tabs that the retainer(lock ring) slides under to hold the sending unit in the tank. While I have been in the auto business many years I have made some calls and have talked to some other mechanics ,and customers, they have had the same problem with their explorers too. I feel that a part that is transporting gas under pressure, such as this should be made of better material so as not to rust away at all.

Filed Dec 5, 1997 · Fuel system · PA

Gas gauge failed by registering more gas than actually existed.

Questions about the 1991 Ford Explorer fuel system

Does the 1991 Ford Explorer have fuel system problems?

Owners have filed 26 complaints about the fuel system of the 1991 Ford Explorer, 4% of all its complaints.

At what mileage do 1991 Ford Explorer fuel system problems start?

Not enough complaints include the mileage to tell.

Was there a recall on the 1991 Ford Explorer fuel system?

Yes, 2 recalls: 91V024000, 91V025000. Check your VIN to see if your car still needs the free repair.

What year does the Ford Explorer have the most fuel system problems?

The Ford Explorer model years with the most fuel system complaints are 2013 (153 complaints), 2016 (112 complaints) and 2015 (94 complaints).

Other 1991 Ford Explorer problems

Brakes 123Tires 102Transmission 70Electrical 52Engine 52Suspension 33Visibility 32Acceleration 30Body 30Seat belts 26Seats 16Wheels 13Locks 12Steering 10Lights 6Airbags 3

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