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1991 Ford Explorer: fuel leak

5 of the 608 complaints about the 1991 Ford Explorer describe fuel leak.

owner complaints
5
of this car's complaints
1%
recalls
2
Is there a fix? There are 2 recalls for this area of the car. See below

Fuel leak by model year

What owners say

Filed Nov 25, 2003 · Fuel system · MA

While driving the vehicle the driver smelled gas coming from the vehicle. The consumer stopped the vehicle and noticed gas leaking from the fuel tank. The consumer had the vehicle towed to the dealership. Please add any further details.

Filed May 31, 2001 · Fuel system · 79,300 miles · PA

Fuel tank-vapor vent valve carrier weld failed. Dealer failed to diagnose problem. Independent repair facility found fuel leak, replaced fuel tank at my expense. I recently learned of recall no. 91v025000. Ford states that this is advisory bulletin only and not a recall, and in any case, does not apply to my vehicle. I ordered my vehicle in may 1990 and took delivery in september 1990. I believe that my vehicle should have been included in recall, and that dealer the should have diagnosed the problem considering recall bulletin. *jb *nlm ****dimsii ivoq entry posted after 12/12/02 cut-over to artemis****746208

Filed May 23, 2000 · Fuel system · CO

Fuel tank is leaking fuel. A recall has been issued on the vehicle's make and model. Manufacturer will be notified.

Filed Mar 13, 2000 · Fuel system · WI

After trying to figure where the fuel smell at times was coming from the problem got worse . Gas was leaking out rapidly from top of gas tank. Upon inspection the fuel sending unit corroded out at the tubes that protrude fron sending unit cover. The cover and the retainer are also very rotted along with the tabs that the retainer(lock ring) slides under to hold the sending unit in the tank. While I have been in the auto business many years I have made some calls and have talked to some other mechanics ,and customers, they have had the same problem with their explorers too. I feel that a part that is transporting gas under pressure, such as this should be made of better material so as not to rust away at all.

Filed Sep 25, 1997 · Fuel system · NY

Smell gasoline fumes when getting out of vehicle, discovered gas dripping onto the ground from the metal cover around the polyethylene gas tank, only drip when engine running, metal top that connects the gas lines to tank and to which the fuel pump is welded was completely rusted out.

Related recalls

Fuel system, gasoline: storage: tank assemblyReported February 11, 1991 · 25,000 vehicles affected
What is wrong
The front heat shield may contact the front of the plastic fuel tank, causing cuts or other damage to the extent of penetration.
Risk
This penetration of the fuel tank causes vapors to escapeand possibly fuel to spill, which could catch fire in the presence of anignition source.
Remedy
Relocate the heat shield; inspect and replace damaged fuel fuel tanks.

Recall number 91V024000 · Recall details

Fuel system, gasoline: storage: tank assemblyReported February 11, 1991 · 18,000 vehicles affected
What is wrong
The hot plate weld which attaches the vapor vent valve carrier to the top of the plastic fuel tank may partially fracture, allowing vapor of fuel to escape from the top of the tank.
Risk
The escaped vapor or leaked fuel could cause a fire inthe presence of a source of ignition.
Remedy
Fuel tank will be removed and inspected for weld integrity. Fuel tanks with inadequate welds will be replaced.

Recall number 91V025000 · Recall details

Questions about the 1991 Ford Explorer fuel leak

Is fuel leak a common problem on the 1991 Ford Explorer?

5 of 608 owner complaints about the 1991 Ford Explorer (1%) mention fuel leak. The model year with the most reports is 2013.

Is there a recall or service bulletin for this on the 1991 Ford Explorer?

There are 2 recalls and 0 service bulletins for the same area of the car. Check them below with your VIN.

Other symptoms on the 1991 Ford Explorer

Tire blowout 45Fire or smoke 44ABS 28Brake failure 20Seat belt 14Transmission failure 12Overheating 9Stalling 9Sudden acceleration 9Door locks 7Grinding brakes 6Fuel pump 6Adaptive cruise 5Sunroof shattered 5

All model years of the Ford Explorer

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