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2015 Ford Explorer fuel system complaints

Page 3 of 4: complaints 41 to 70 of 94, newest first, as owners wrote them.

See the summary of 2015 Ford Explorer fuel system problems: which part fails, at what mileage and related recalls.

Filed Oct 17, 2017 · Fuel system · 25 miles · LA · 2 injuries

Please recall the 2011-2017 ford explorer. As I am sitting here watching the world news, I just saw the news piece about ford wanting try to now repair their unsafe vehicles for carbon monoxide. Ford knows that these vehicles cannot be repaired. These vehicles have a tremendous amount of entry points, the entire vehicle would have to be disassembled. I then see a commercial for a local ford dealer advertising a new 2017 ford explorer for sale. Are you kidding me, ford is still trying to sell these rolling gas chambers to unsuspecting people. What happened to the engineering analysis that the federal safety agency was doing? What are the results from those findings? Cracked exhaust manifolds! Buy yourself a low level carbon monoxide detector and test it yourself! Ford is saying they have no proof carbon monoxide is entering civilian ford explorers, I have proof! (64ppm) the carbon monoxide is entering the vehicle under all driving conditions but that is why it is worse when people are traveling on the interstate everyone in the vehicle is getting so sick. The more heat the cracked exhaust manifold has to dissipate, the larger the cracks become. The more carbon monoxide and exhaust fumes are entering the cabin of the vehicle from all of the entry points. Ford cannot stop this problem with just sealing up a few of the entry points. Stop lying to the people. It's time for ford to pay the price for what they have known all along and have lied about to their innocent customers! Force ford to recall these vehicles! You have the power to do it! What about the consumers, we have made thousands of complaints, we can't all be imagining this problem!

Filed Oct 16, 2017 · Fuel system · 25 miles · LA · 2 injuries

Today is october 16, 2017 and ford is saying they will do complimentary repairs to our SUV. Well it might help if they would fix the right part! Ford knows that the carbon monoxide and exhaust fumes are being released from the cracked exhaust manifolds on these vehicles but still are lying to the consumers. Ford explorers have over 80 entry points where these exhaust fumes are entering these vehicles making people sick! So ford continues to lie about what is really going on with there unsafe vehicles! Shame on you ford motor company for all of your cover ups. No more ford products. They should have to file bankruptcy! People need to wake up and google ford explorer carbon monoxide on the internet. You will be shocked to learn the truth about ford and these vehicles!

Filed Oct 1, 2017 · Fuel system · 25 miles · LA · 2 injuries

October 1, 2017. Here we go again! How many ford customers have to continue to make complaints on the federal safety agency website before the federal safety agency forces ford to recall the ford explorers that obviously cannot be fixed! What are yall doing? Why is there no recall for this trash vehicle that ford is continuing to build and sell to unknowingly innocent victims. And I say victims because they are committing fraud by selling this trash! And yes I am pissed! You say you have no medical evidence to support the carbon monoxide claims. That is a lie! What about the henderson, la police officer that submitted the blood test results to cbs news and she is not the only one. . Really people, alot of good it is doing to make all these complaints. Do your job, recall this vehicle and hold ford accountable for this s---! Maybe next time they won't be so quick to sell this trash and take people's money. I am beyond pissed I am furious! Would you want your family in a ford explorer. This is not just police interceptor models! I am so tired of hearing all of fords lies and bs! Looks like the federal safety agency is not working for the consumers but for ford. And you can take my comment however you want to. I am sure I am not the only one that is furious! Lets see how much longer this will continue to get ignored. You should be ashamed of your actions or lack of. Maybe you all should buy them and drive them.

Filed Oct 1, 2017 · Engine, Fuel system · 50,000 miles · MN

Carbon monoxide like leak into the cabin ford did not fix when we went to the dealership

Filed Sep 23, 2017 · Fuel system · 35,000 miles · FL

I have been experiencing problems with the exhaust on my 2015 ford explorer. Ever since I bought the car there's a strong exhaust smell in the cab of the car when you accelerate enough to make the car downshift to pick up speed. We took the car into the dealership shortly after buying the car and it seemed to be ok. When taking the car on vacation in aug 2017 to the mountains we once again began smelling the exhaust fumes again. As the main driver, I have been experiencing terrible headaches when driving the car - fine before I get in, headache within minutes, and then fine after being out of the vehicle for about 30 minutes or more. We took the car to a different dealership who kept it for a week stating they installed a completely new exhaust system from the catalytic converter to the back of the vehicle (as described in the tsb). On the way to the dealership in aug 2017 I experienced a partial blackout on the way to the dealership. It was a very hot day, I was driving in heavy city traffic going from light to light, I had the air blasting in my face, I opened the sun roof and immediately started to feel as I was being drugged. Extremely dizzy, sick to my stomach, and began losing vision in my right eye. Thank goodness the dealership was within 7 miles - but I barely made it without passing out. I ended up in the emergency the following day for extreme headaches and grogginess. Now we are again experiencing very strong exhaust fumes when the car downshifts. This is the same issue reported by the sheriff deputies as my incident is very similar to when the deputy blacked out at the wheel and crashed this summer. It doesn't seem ford knows how to fix the problem and they are not acknowledging this is a 'consumer' problem. Not just a problem with deputy vehicles.

Filed Sep 23, 2017 · Fuel system · 35,000 miles · FL

10aug2017 - when getting in my car after work it was extremely hot. My car had been parked in the parking lot all day without any shade - so the temperature inside the car was soaring. I turned the air conditioning on to full blast to keep from sweating and left the parking lot. While driving the 7 miles from my office to the palm bay ford dealership I opened the sunroof in hopes that the car would cool down quicker. Immediately I began feeling light headed. My head began spinning and I started feeling sick to my stomach. In only a few short minutes I started losing vision in my right eye. I never smelled anything through the ventilation system so I opened the window to try and get more air thinking it would help calm me. It made it even worse. I was terrified - I couldn't see to pull over but wasn't sure if I should keep driving. I could only make out the car in front of me - it was rush hour traffic with bumper to bumper cars. I thought if I pulled over it would take longer for someone to get to me in a parking lot than if I continued driving - I was about 3 miles from the dealership. By the time I pulled in to the dealership it was all I could not to throw up. After being at the dealership for 30 minutes I started feeling better. We spoke to the service rep, rose, and she documented the incident in the service record. We talked about the news reports regarding the issues plaguing the explorers. She checked the online service reports for my car and she said it showed green (no recalls or tsbs). I was shocked and couldn't believe my car had not been noted as needing the exhaust replaced after all the reported issues with the 2015 explorer. She said it would be a week before the car was fixed so we left in my husband's truck. This would be the second time I've had the car into the shop for exhaust leaks/issues

Filed Aug 14, 2017 · Fuel system, Seats · 37,000 miles · IN

Exhaust smell enters cabin of vehicle after hard acceleration.

Filed Aug 8, 2017 · Fuel system · 35,000 miles · FL

Exhaust odor enters the vehicle when accelerating. The fumes seem to be getting worse. Also the left front door panel is warped and coming apart. Ford has not fixed either problem. Service department blows these complaints off in hoping I don't keep calling.

Filed Aug 5, 2017 · Engine, Fuel system · FL

You can smell the exhaust inside the cabin while driving. It is noticeable when you have to hit the gas to speed up to go around a vehicle or getting onto the interstate. After hearing on the news about the police having the same issue, I wanted to make sure that my complaint has been noted. I will be purchasing a co2 detector and placing it inside my vehicle where my 3 year old and 7 month old sit. There safety is top priority and hope a recall is coming soon. I noticed the smell when I purchased the vehicle new in march of 2015

Filed Aug 4, 2017 · Fuel system · 16,500 miles · MA

Intense exhaust odor, especially when accelerating. Windows must be rolled down to be able to breathe.

Filed Aug 3, 2017 · Fuel system · 1,859 miles · OK

We would get extreme headaches and nausea while driving this vehicle. As soon as we would get out for a period of time all symptoms would go away. We took it back to the dealer several times and it was in the shop longer then we actually had the car and the ford dealership never believed us about the problem.

Filed Aug 2, 2017 · Fuel system · 20,900 miles · OH

Takata recall - I frequently come close to blacking out while driving the vehicle. On a number of occasions, I have almost crashed the vehicle while driving on the highway. I work in a congested downtown area and sit in stand still traffic for close to 30 minutes twice a day, 5 days a week. I have been to a specialist trying to figure out why I am having episodes of what I thought were "extreme sleepiness". It never occurred to me that the sudden onset of tiredness could be linked to the air in my vehicle, however, now that I am aware of the situation, my symptoms make perfect sense. I am also having frequent headaches and difficulty concentrating and focusing while working. I am the cfo of a real estate company and I have noticed my ability to focus has clearly diminished. The concentration level and work ethic that brought me to my position is being compromised and despite healthy changes to my diet and exercise I cannot maintain the same level of productivity I once had. I would like the interior of my vehicle tested for carbon monoxide because I am certain that it exists and I would like to understand the level of poisonous gas that I have been exposed to.

Filed Aug 1, 2017 · Fuel system · 30,000 miles · AL

When the throttle is depressed fully during passing or increasing speed there is a odor inside the cabin of vehicle. It happens every time the throttle is fully depressed.

Filed Aug 1, 2017 · Engine, Fuel system · TX

Exhaust fumes fill cabin under hard acceleration. It has happened many times over the past few years, we purchased car new in ~ may 2015. Typically we can limit by accelerating slower than desired, which can be unsafe when entering the highway. After hard acceleration has ended and you maintain steady speed the fumes no longer seem to enter the cabin. Fumes can be very strong and rolling down windows is the only way to clear. It seems to mostly happen with rear air conditioning in turned on, but not sure. I put todays date below, but this happens often. I have read online and spoken to dealers in the past and no fix seems to be available so we have done are best to avoid with slow acceleration, but we can not be certain that no fumes are entering car. Both my wife and I seem to get more head aches than in the past and this could be the cause.

Filed Jul 29, 2017 · Fuel system · 56,000 miles · CA

7/25/2017 driving on highway at 55 MPH, passed a vehicle accelerating to approximately 70 MPH. Within seconds of slowing back to 55 MPH passenger cabin filled with fumes (smells like burning hair) opened all windows but breathing very difficult, had to pull off road and exit vehicle until clear. Air conditioner was not set on recirculate at the time. This has been a recurring problem and dealer supposedly "fixed" in june 2016. However, this incident was the first time I had to get out of the vehicle. Problem seems to occur more often when air conditioner on or set to recirculate, but does occur when A/C not in use. Developed a headache shortly after incident.

Filed Jul 28, 2017 · Fuel system · 40,000 miles · FL

Tl* the contact owns a 2015 ford explorer. While the vehicle was stationary, it would not start when prompted. The vehicle was towed to mike reichenbach ford in florence, south carolina where a diagnostic test was performed. The dealer determined that the wires within the fuel pump needed to be repaired. The vehicle was repaired, but the failure recurred. The vehicle was towed to duval ford in jacksonville, florida where the fuel pump was replaced. The manufacturer was not made aware of the issue. The failure mileage was 40,000.

Filed Jul 28, 2017 · Fuel system · 200 miles · MI

Strong smell of rotten eggs on heavy acceleration. If this occurs on heavy acceleration, then the carbon monoxide infiltration is constant, but since no odor associated with co, that is undetectable!

Filed Jun 15, 2017 · Fuel system · 45,000 miles · VA

Strong burning/exhaust smell when the car accelerates.

Filed Apr 21, 2017 · Fuel system · LA

We bought a 2015 ford explorer in april of 2015. One week after we had the truck we were noticing a nasty rotten egg smell every time we would drive it. We went back to the dealership to have them check it. The service manager drove the truck and said that it was the new smell burning off the exhaust. Here we are 2 years later and we are still smelling the same nasty smell. We don't drive very far in the truck because we live very close to everything. So we took the vehicle on a long out of state trip and could not stay awake and had severe headaches. At one point on the trip we thought our 18 year old cat had died because we could not wake her up. Now I am finding out that the carbon monoxide fumes could be leaking into the cabin of the vehicle which would explain the symptoms we were all having. I now find out that there have been several tsb issued regarding these same problems. I am so frustrated!

Filed Mar 19, 2017 · Fuel system · 26,149 miles · WI

I was driving home from work (doing about 45mph with the heat on) and instantly noticed what smelled like natural gas. I rolled my windows down to see if it was outside and it wasn't. I then turned my heat off and the smell lightened. When I got home I just thought maybe it was a fluke. The next day me and my daughter 12yrs old got in the explorer to go shopping. Not 10 minutes into our drive (doing 25 MPH with the heat on) my daughter frantically says "I smell gas." I turned around went home. I sat in the vehicle to run a diagnostics report and started feeling slightly light headed. So I got out of the vehicle and told my husband. Then I began to have a headache out of nowhere. I then contacted a ford dealer (because our vehicle is under warranty with ford) and as I explained what was going on and I mentioned the articles I read about these vehicles the person on the phone had no response other than when they had their next open appointment. So I am taking my vehicle in next week. The next day I started my vehicle without the heat on and the smell was minimal in the vehicle but when I turned the vehicle off and got out I smelled a very strong gas like smell coming from the front of my vehicle!

Filed Feb 22, 2017 · Engine, Fuel system · 28,000 miles · FL · 1 injury

Exhaust odor, carbon monoxide present in cabin. Check engine light.

Filed Feb 20, 2017 · Fuel system · MI

We have taken the explorer into dealership a few times for the sulphur smell and was told there was nothing to fix this. Now according to the news reports there is a legitimate problem on ford behalf. Yes we smell the sulphur when driving the vehicle any distance on the road. We want ford to correct this issue. I have been diagnosed with asthma which I am concerned about my health as well.

Filed Feb 19, 2017 · Fuel system · 20 miles · TX

Bought vehicle brand new at the end of march 2015 and it smells like rotten eggs when accelerating or climbing a hill and has since I bought it.

Filed Feb 7, 2017 · Fuel system · 88,000 miles · FL

There is a gas/propane smell inside of my vehicle which requires the occupants to roll down the windows because of safety concerns. The smell is more prevalent when accelerating and using the air conditioning system. There is a strong exhaust/gas smell present in the vehicle causing sick conditions of all passengers.

Filed Jan 8, 2017 · Engine, Fuel system · 27,100 miles · NY

Very strong smell of gas inside of cabin while driving with heat on.

Filed Dec 15, 2016 · Fuel system · 19,000 miles · RI

Tl* the contact owns a 2015 ford explorer. The contact stated that a fuel odor emitted from the vehicle when the heater was activated the vehicle was taken to the dealer, but the failure was unable to be diagnosed. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was 19,000. Updated 02/03/17*lj

Filed Oct 16, 2016 · Engine, Fuel system · FL

Update to the federal safety agency complaint #10914850 vehicle still in service since 9/26/16. Total days at dealer for service due to exhaust fumes / chemical smell in passenger compartment: 26 as of 10/16/16. Have been told ford's engineering rep (during ford's "final repair attempt" under lemon law) also smelled fumes in cabin under wot and when engine under load. Was told that it could not be carbon monoxide in cabin making me dizzy and sick feeling because "catalytic converter changes carbon monoxide to carbon dioxide, which is why dealer uses co2 meter not co meter". Was informed that regional engineer instructed dealer to repeat tsb 14-0130 even though they were then telling me that the smell is from "mildew on the A/C evaporator core", which contradicts their performing the tsb to seal the vehicle from exhaust fumes a second time (performed previously without effect in 10/2015). Have been told many different "reasons" for the fumes in cabin, none of which make much sense. Mildew does not smell like sulfur or exhaust fumes. To make things worse, I was told that I "do not drive enough miles" during my trips to "dry out the evaporator core" so I am told my driving habits, not ford's design flaws allowing exhaust into cabin, are the reason for the fumes. Service manager has been diligent and professional and is a genuinely nice person, though ford is trying to serve up a "red herring" by trying to divert attention to the A/C system rather than admit to exhaust fumes in passenger cabin. Ford replaced the evap core which resulted in nearly no A/C upon being told vehicle ready for pick-up on 10/15/16, so it is still in service..now to repair what they broke during "final repair attempt". To consumer, appears ford has propped open fresh air vents regardless of "recirculate" button light, resulting in warm A/C. Ford should re-purchase this hazardous vehicle.

Filed Oct 8, 2016 · Engine, Fuel system · 400 miles · FL

Smell of exhaust fumes and/or sulfur-type odors coming through air conditioning system under heavy acceleration, passing on highway, or when engine is under a load. Fumes/smell get so bad that I have to roll down all windows and open sunroof to ventilate the passenger compartment. Tolerated the headaches, nausea, and light-headedness while driving until situation became intolerable and had begun to avoid driving the explorer. First serviced in 10/2015, dealer had vehicle for 4 or 5 days. I was told that a tsb was performed which included removing the rear bumper and using sealant, but that did not correct the problem. Fumes in passenger compartment persisted. On 9/26/2016 took vehicle back to dealer for further diagnostics and repair attempts for same problem. Dealer had vehicle through 10/4/16, and called to tell me to come pick-up vehicle as it was "fixed" by cleaning A/C evaporator, and also "speaking with ford engineers". Went for test drive with service manager. After approx. 4-5 miles on highway, under varying acceleration conditions, cabin began to smell like fumes again, coming through the A/C vents. Then I began to feel light-headed and informed service manager of same. Could not ventillate vehicle due to heavy rains, but taking A/C off of "recirculate air" helped only a little, and changed nature of odor slightly. Dealership was using a meter to measure what was supposed to be carbon monoxide. Was consistently told throughout that measurements were "low" at 900ppm to max 1500ppm. When driving with same meter, it alarmed multiple times, but I was told it was because meter responds to breathing in the car. I determined that meter was for carbon dioxide not carbon monoxide. Returned vehicle to service, was told ford is having regional rep examine vehicle on 10/11/16. I have filed a lemon law complaint with bbb.

Filed Oct 4, 2016 · Fuel system · 33,000 miles · CO

I have been smelling gas inside the cabin of my explorer and it has made me sick on several occassions it was so strong. It is strong when parked and in motion.

Filed Sep 15, 2016 · Engine, Fuel system · 5,255 miles · FL

Burning plastic / exhaust smell inside the cab any time when accelerating

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