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2016 Ford F-150 engine complaints

Page 3 of 13: complaints 41 to 70 of 347, newest first, as owners wrote them.

See the summary of 2016 Ford F-150 engine problems: which part fails, at what mileage and related recalls.

Filed Jul 16, 2025 · Engine · 130,000 miles · PA

The contact owns a 2016 Ford F-150. The contact stated that when the vehicle was started, there was white smoke coming from the exhaust pipe, and the vehicle was idling rough. The contact stated there was no warning light illuminated. The contact had taken the vehicle to an independent mechanic and was diagnosed and determined that there was coolant intrusion into the cylinder, causing the cylinder head to crack. The mechanic determined that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was informed of the failure and referred to the federal safety agency Hotline to report the failure. The contact researched online and related the failure to a known failure with the 2.7L EcoBoost engines. The failure mileage was approximately 130,000.

Filed Jul 8, 2025 · Engine · GA

Exhaust manifold bolts constantly warping & also causes fumes to get inside of cabin of vehicle.

Filed Jul 2, 2025 · Electrical, Engine · MO

While driving, the vehicle has been going into limp mode at varying speeds on the roadway or while pulling onto the road. The problem lies within the components of the electric throttle body. The system malfunctions and locks the throttle body closed, thus putting the truck into limp mode. Shutting the vehicle off, waiting, and restarting temporarily resolves this issue UNTIL the PCM detects a fault in the electrical components of the throttle body and sends the truck into limp mode. When this happens, it also triggers a warning message regarding hill start assist. This is an extreme safety issue as pulling onto the roadway or loosing power in traffic and not being able to pull off can lead to collisions especially around blind curves or in heavy traffic. There also isn’t always a location to safely pull off the roadway, potentially leaving the vehicle and its operator in the roadway, increasing the risk of collision and injury

Filed Jul 1, 2025 · Engine · NC

My trunk model should been a part of the big recall for the transmissions throwing himself into different gears . It only allows me to upload pictures I have actual videos while I was driving a bit happeriod but it kept going from sixth gear and throwing itself into fourth gear Immediately numerous times and then whenever I would go faster cause I bumped it up 2 miles per hour going 77 miles per hour it dropped gears as I went up and speed

Filed Jun 29, 2025 · Electrical, Engine · FL

On 4 separate occasions approaching stops/stoplights the engine shuddered and died leaving me without power steering or power brakes. Three additional occasions while taking off from stops the engine did the same thing and dies suddenly causing the vehicles behind me to rear end one another. The electrical system has malfunctioned while driving, leaving me without blinkers, headlights or dash lights. The dealer as well as ford are aware of the problem and have issued reports regarding the faulty engines. This truck has been in the dealership multiple times without remedy from ford. There is no warning prior to the engine shuddering and cutting off. These issues have been reported since the first month of ownership. We purchased this vehicle new.

Filed Jun 9, 2025 · Engine, Transmission · 168,000 miles · IN

The contact owns a 2016 Ford F-150. The contact stated that while attempting to accelerate from a stop, the vehicle failed to accelerate as intended while the accelerator pedal was depressed. In addition, while accelerating the vehicle jolted forward. The contact stated that the check engine warning light was illuminated. The vehicle was taken to a local independent mechanic where it was diagnosed with an output shaft speed sensor fault related to Customer Satisfaction Program: 17E01 and 24E03; however, the VIN was not included. The contact stated that several local dealers were contacted however, the vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the federal safety agency Hotline for assistance. The failure mileage was approximately 168,000.

Filed Jun 6, 2025 · Engine, Transmission · 119,000 miles · FL

The contact owns a 2016 Ford F-150. The contact stated that while driving at an undisclosed speed, the vehicle lost motive power and the vehicle decelerated to 40 MPH. The contact stated that the transmission was slipping. There was an unknown recording alerting the contact of the issue. The vehicle was taken to the local dealer and confirmed there was no recall coverage on the vehicle for the failure. The dealer was unable to duplicate the failure. The contact stated that while the mechanic was driving the vehicle, the transmission was slipping. The vehicle was not diagnosed or repaired. The vehicle was taken to an independent mechanic who determined that the failure was due to the turbo charger and the transmission. The manufacturer was not contacted. The failure mileage was approximately 119,000. The VIN was not available.

Filed May 28, 2025 · Engine · SC

The contact owns a 2016 Ford F-150. The contact stated that while driving at slow speeds, the vehicle failed to accelerate as intended while depressing the accelerator pedal. The vehicle vibrated abnormally, and the vehicle stalled. There were no warning lights illuminated. The vehicle was taken to the dealer; however, no cause for the failure was found. The vehicle was not repaired. The contact stated that the failure persisted. The contact stated that occasionally, while the vehicle was stopped at a traffic light or stop sign, the failure reoccurred. The manufacturer was notified of the failure. The failure mileage was unknown.

Filed May 28, 2025 · Engine, Transmission · PA

After vehicle warms up. There is a "shudder" in either the engine or the power train. It is random and makes the truck vibrate. RPM gauge also fluctuates.

Filed May 25, 2025 · Engine · WA

While at idle with a hot engine, the vehicle will intermittently shudder and stall. Once a check engine light appeared with the vault being cam shaft sensor. The check engine light has not reappeared to assist a mechanic as to the specific fault. The engine still has an idle issue which seems to be common with this engine and model year according to auto forums I have visited.

Filed May 22, 2025 · Engine, Wheels · CA

Engine failure at 90,000 miles Services all done at ford dealership yet the engine still didn’t work somehow. Wheel bearing at 100,000 failing causing rattling of wheels

Filed May 20, 2025 · Engine · 90,000 miles · AL

The contact owns a 2016 Ford F-150. The contact stated that upon starting the vehicle, there was an abnormal rattling sound coming from the engine. The contact stated that while driving at various speeds, the vehicle was sputtering while attempting to accelerate, and the check engine warning light was illuminated. The local dealer was contacted; however, the vehicle was not diagnosed, and the VIN was not included in a recall. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 90,000.

Filed May 3, 2025 · Engine · OH

Truck randomly downshifted while going high speed, causing tires to lock up.

Filed May 1, 2025 · Engine, Transmission · 100,000 miles · WI

The contact owns a 2016 Ford F-150. The contact stated while driving at an undisclosed speed, the check engine warning light illuminated. The contact used a handheld diagnostic machine and retrieved a code indicating a failure with the catalytic convertor. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. In addition, the contact became aware of an unknown recall repair for the powertrain control module software was reprogrammed. The contact had experienced the failure several times. The contact stated the failure reoccurred 30,000 miles after each software reprogramming. The manufacturer was made aware of the failure and a case was filed. The contact was advised to contact the federal safety agency Hotline to report the failure. The failure mileage was approximately 100,000.

Filed Apr 22, 2025 · Electrical, Engine · OR

2016 f150 3.5L eco boost V-6 was purchased recently from used dealership. Upon taking possession the vehicle would shut down while driving. I would need to get to the shoulder of road, put truck in park, turn off vehicle and then restart. It’s happened 20 times in last 30 days. I’ve taken to dealership 5x and they are unable to resolve, diagnose or offer any help. Online, many other owners have noted same issue. Doing 65 on fwy and truck suddenly dies is big deal! Ford does nothing. Error message on dash says something about stability track. When restarting engine, it turns over many times as if flooded but then starts.

Filed Apr 21, 2025 · Engine · 105,000 miles · OH

The contact owns a 2016 Ford F-150. The contact stated when the vehicle was started, the vehicle idled rough, with an abnormal chattering sound from the engine compartment. There was no warning light illuminated. The contact stated that the vehicle was losing power and was no longer able to tow the RV. The contact had taken the vehicle to a local dealer, where it was diagnosed and determined that the exhaust manifold was cracked and needed to be replaced. The vehicle was repaired. The contact stated that the failure reoccurred, and the vehicle was taken back to the same dealer who diagnosed the vehicle and determined that the replacement exhaust manifold was cracked. The vehicle was repaired. The contact stated that recently the failure reoccurred, and the vehicle was taken to an independent mechanic who diagnosed the vehicle and determined that the exhaust manifold was cracked. The vehicle was not repaired. The manufacturer was informed of the failure and referred the contact to the federal safety agency Hotline for assistance. The failure mileage was approximately 105,000.

Filed Mar 30, 2025 · Engine · NJ

Transmission locks up and loses power. Took to dealership last fall. They said it was celluloid in transmission paid over 1k to repair and to this day still causes constant safety problem.

Filed Mar 27, 2025 · Engine, Transmission · 112,000 miles · VA

The contact owns a 2016 Ford F-150. The contact stated that while driving 20 MPH, the transmission downshifted to a lower gear while attempting to stop at a traffic light. The check engine and the service engine warning lights were illuminated. The contact stated that the transmission occasionally downshifted unexpectedly. The vehicle was taken to an independent mechanic however, the vehicle was not diagnosed. The independent mechanic was unable to duplicate the failure. There were no warning lights illuminated at the time the vehicle was taken to the independent mechanic. The dealer was not made aware of the failure. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 112,000.

Filed Mar 26, 2025 · Engine · AR

These vehicles with the 5.0L engines have a problem with cam phaser timing which causes a rattle in the engine it also causes the engine to stall sometimes it causes the engine to stutter, in my forum I have saw this complaint from guys with vehicles ranging from 2015 up to 2019, this is a problem Ford knows about but haven't done anything about it, they have since developed a new cam phaser timing set but, they didn't not do a recall on this, this is a problem that occurs several times a week.

Filed Mar 25, 2025 · Engine · MO

after warming up vehicle would not idle right when coming to a stop. it was intermittent at first but then got progressively worse. While sitting at a stop light rpms would go up to about 1000 then surge beyond without any input from me and then drop to below 500 sometimes killing the engine at what was suppose to be idle. there were not codes or check engine light but took to dealership when it first started happening they said they couldn't find anything wrong. during this time i replaced spark plugs, coils and timing sensors trying to fix but it those repairs didn't take care of it. but then it became more consistent and took it back in and they were able to confirm the problem occurring and after testing they recommended and changed out the timing components and all cam phasers, phaser filters and all vct solenoids

Filed Mar 18, 2025 · Engine · 125,000 miles · WA

The contact owns a 2016 Ford F-150. The contact stated that the radiator fan was running on high while driving or after turning off the vehicle. There was no warning light illuminated. The vehicle had been taken to an independent mechanic on several occasions, and the mechanic unplugged the A/C pressure switch to turn off the radiator fan; however, the failure returned approximately 4-6 months later. The dealer was notified of the failure and informed the contact that there were no recalls on the vehicle. The manufacturer was also notified of the failure and referred the contact to the federal safety agency Hotline to report the failure. The vehicle was not repaired. The failure mileage was approximately 125,000.

Filed Mar 17, 2025 · Engine · TX

Timing chain tensioner broke causing a complete engine blown while in the dealership’s possession.

Filed Mar 3, 2025 · Engine · 30,000 miles · MI

The contact owns a 2016 Ford F-150. The contact stated while driving 50 MPH, the oil pan started leaking. The check engine warning light was illuminated. The vehicle was taken to the local dealer to be diagnosed and the contact was informed that the oil pan gasket and valve needed to be replaced. The vehicle was repaired, but the failure recurred. The manufacturer was contacted and opened a case, but no additional assistance was provided. The failure mileage was approximately 30,000.

Filed Mar 3, 2025 · Engine, Transmission · 80,000 miles · TX

The contact's wife owns a 2016 Ford F-150. The contact stated that while driving at various speeds, the vehicle jerk and hesitate upon depression of the accelerator pedal. In addition, the contact stated that the transmission unexpectedly downshifted with the check engine warning light illuminated. The vehicle was taken to several independent mechanics and the spark plugs, sensor coils, and other various engine parts were replaced; however, the failure persisted. The manufacturer was notified of the failure but offered no assistance. The failure mileage was approximately 80,000.

Filed Feb 28, 2025 · Engine · 101,000 miles · VA

The contact owns a 2016 Ford F-150. The contact stated that during a routine oil change visit, the mechanic observed condensation near the oil pan. The vehicle was taken to a dealer where it was diagnosed that the oil pan and valve covers needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 101,000.

Filed Feb 17, 2025 · Engine · AZ

Oil pan leaked once before I bought the vechicle and once again at 90,000 miles and once again at 143,000 miles. Ford knows there is a problem related to the oil pan gasket and plastic oil pan. Ford upgraded the seal but it will still leak because the pan will get warped from the heat. On the ford forum multiple people have reported this as a problem as well.

Filed Feb 12, 2025 · Engine · MI

Dec 2021 - Normal maintenance check including oil change. Technician informed me about leakage at oil pan. TSB 23-2083. Replaced defective oil pan. Jan 2025 - Normal maintenance check including oil change. Technical informed me about leakage at oil pan. TSB 24-2098. New design oil pan & replaced defective oil pan. Ford customer service notified. I requested if there was any financial compensation associated with these 2 repairs under respective TSBs. Answer - out of warranty. Internet searching - seems that these leakage at oil pan is known issue by Ford including a redesigned oil pan. Question = why is there no safety recall yet ?? These TSBs only give info about defect and how to fix. If vehicle is out of warranty, the repair cost is up to consumer. Consumer may not understand total impact = SAFETY issue because no oil then engine can malfunction or overheat resulting in vehicle stoppage on road (potential crash).

Filed Feb 8, 2025 · Engine · OR

Exhaust leak from manifold and broken bolt from engine block causing unhealthy exhaust to go into the cabin. Faulty Exhaust manifold removed/replaced with an upgraded new manifold/engine block bolts by license auto repair shop.

Filed Feb 6, 2025 · Engine · NE

My 2016 Ford f150 engine failed. The Ford dealership found the turbo & the valves failed. 2 pistons cracked due to excessive carbon build up & the valves failed. The motor failed causing engine to stop suddenly.

Filed Jan 29, 2025 · Engine · MN

Under light acceleration at highway speeds developed a misfire. Pulled over immediately and shut the vehicle down. Started vehicle up again and misfire was still occurring even at idle. Went straight to dealership where service department diagnosed as engine issues related to TSB 19-2384. Known defect to Ford related to a "concern with cylinder head valve guides". Advised by dealer this required new cylinder head but recommended entire long block replacement. Upon further discussion, manufacturer knew about this issue and did not recommend repair until symptoms developed because of their defect. Outside of warranty so dealer said they could provide no payment assistance. Spoke with Ford customer care and they informed me of the same and referred me to the federal safety agency.

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