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2015 Ford F-250 SD fuel system problems

34 complaints (11% of all complaints for this car). Typical mileage when it fails: 85,000. 1 crash reported.

owner complaints
34
of this car's complaints
11%
typical mileage
85,000
crashes
1
recalls
0

Which part fails

  • Pneumatic: regulator
    1
  • Fuel filter
    1

At what mileage

Complaints by mileage at the time of the problem.

0k-25k
25k-50k
50k-75k
75k-100k
100k-125k
125k-150k
150k-175k
175k-200k
200k+

Ford F-250 SD fuel system problems in other years

19921995200020052010201520202026

Specific symptoms reported on the 2015 Ford F-250 SD fuel system

Phrases found in the owners' own descriptions, so one complaint can mention several symptoms.

Fuel pump 8

Related recalls

No recalls on record for this model year.

Related investigations

Sogefi Secondary Diesel Fuel Filter LeakOpened May 9, 2024, still open

The Office of Defect Investigations (ODI) has received 27 complaints alleging diesel fuel leaks due to a fracture in the secondary fuel filter housing in model year (MY) 2015-2021 Ford Motor Company (Ford) F-250, 350, 450, and 550 Super Duty vehicles equipped with 6.7L diesel engines. Of these complaints, 12 describe an engine compartment fire. The proximity of the secondary fuel filter to high heat sources creates a potential for autoignition thermal events and fires. ODI has contacted the vehicle manufacturer, Ford, and the filter manufacturer, Allevard Sogefi USA (Sogefi), and learned that the low-pressure fuel system is capable of a maximum operating pressure of 8.5 Bar, while the secondary fuel filter is only tested to seven (7) Bar during the manufacturing process. Additionally, changes starting in 2022 by both Ford and Sogefi align with a lack of similar complaints on MY 2022 and newer vehicles. ODI is opening this Preliminary Evaluation (PE) to evaluate the severity of the potential problem and to fully assess the potential safety-related problems. To review the ODI reports cited in the Opening Resume ODI Report Identification Number document, go to

PE24014

What 2015 Ford F-250 SD owners say

Most recent owner complaints, unedited.

Filed Jun 3, 2025 · Engine, Fuel system · 122,000 miles · TN

The contact owns a 2015 Ford F-250. The contact stated that while driving at various speeds, there was an abnormal ticking sound coming from the engine while depressing the accelerator pedal. The contact stated that after accelerating from a stop light, the vehicle started to sputter with the check engine warning illuminated. The contact pulled over and had the vehicle towed to the dealer. While at the dealer, a fault code for the fuel pump failure was retrieved. The contact was informed that shards of metal had entered the fuel system, and the contact was provided an estimate for the repair. The manufacturer was notified of the failure but offered no assistance. The contact was referred to the federal safety agency Hotline to report the failure. The vehicle was not yet repaired. The failure mileage was approximately 122,000.

Filed Apr 29, 2025 · Fuel system · 105,000 miles · PA

The contact owns a 2015 Ford F-250. The contact stated that while operating the vehicle, the odor of fuel was present inside the cabin of the vehicle. The contact stated that a second motorist alerted the contact that fuel was leaking from underneath the vehicle. The contact stopped to inspect the vehicle and after raising the hood, it was discovered that diesel fuel was leaking from the top fuel filter. The contact later purchased and replaced the fuel filter, and the vehicle was repaired. The cause of the failure was not yet determined. The manufacturer was notified of the failure, but no assistance was offered. The local dealer was not contacted. The failure mileage was 105,000.

Filed Apr 14, 2025 · Engine, Fuel system · 61,000 miles · CA

The contact owns a 2015 Ford F-250. The contact stated that upon taking the vehicle to an independent mechanic for an inspection, the mechanic discovered metal shavings inside the engine oil. The manufacturer was notified of the failure, and the contact was referred to a Ford dealer for a diagnostic test. The contact was informed that the failure was related to a defective fuel pump. The contact was informed that the fuel pump needed to be replaced. The vehicle was not repaired and remained with the independent mechanic. The failure mileage was approximately 61,000.

Filed Jan 8, 2025 · Fuel system · VA

The upper fuel filter plastic housing cracks and leaks fuel on hot parts and has produced fires on other vehicles, not this one. I have had this replaced twice in the past, this will be the third time. There are no warning lamps or other warnings. Only the smell of fuel.

Filed Nov 19, 2024 · Fuel system · 112,000 miles · CA

The contact owns a 2015 Ford F-250 SD. The contact stated while driving at an undisclosed speed, the contact noticed an odor of burning fuel inside the vehicle. The contact stopped and parked the vehicle at a relative's residence. The contact noticed smoke coming from under the hood. The contact opened the hood and inspected the engine compartment and became aware that the upper filter housing was cracked. In addition, there was fuel spraying into the engine bay. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The dealer was made aware of the failure. The manufacturer was not made aware of the failure. The failure mileage was approximately 112,000. The VIN was unavailable.

Filed Aug 23, 2024 · Engine, Fuel system · 115,000 miles · TX

The contact owns a 2015 Ford F-250. The contact stated that while driving at 65 MPH, there was an abnormal sound coming from the engine compartment, with the check engine warning light illuminated. The contact stated that there was white smoke coming from the rear of the vehicle. The vehicle lost motive power and the contact pulled over to the side of the road and turned off the vehicle. The vehicle was unable to be restarted. The vehicle was towed to a dealer where it was diagnosed and determined that the engine needed to be replaced. The vehicle was not repaired. The vehicle was then taken to another dealer where it was diagnosed and determined that the fuel system and the engine was damaged. The contact was informed that the fuel system and the engine needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 115,000.

Filed Jun 26, 2024 · Fuel system · TN

my f250 super duty just completely stopped running while driving down the interstate, i then had the vehicle towed to the ford dealer where i purchased it in 2015. after the shop examination they found that the high pressure cp4 fuel pump had came apart and contaminated the fuel system entirely. The shop forman called and advised me of the problem and that it would cost 16,000.00 to have it fixed. he also advised me the this was a ongoing problem that they have had with this particular fuel pump, and that they had recall on the trucks from 2011 to 2018 for this. but he told me that my vin number was not on the recall list. he said that i would have to pay out of pocket to have the repairs done. I THEN CONTACTED FORD MANUFACTORING about this, the service lady that i spoke to said that there was nothing they could do because my truck was not on the recall list. To me this is a big safety measure, because when it quit, if i haven't been in an area where i was able to get out off the road there could have been a very serious accident. i feel that an issue like this that ford knows they have and continue using the same pumps should be there responsibility. I had know visible or any warnings sign of this was going to happen. this truck i purchased new and have put every mile on it and had this truck service very regularly. i have all the service records, just had the fuel filters and oil changed about 2 weeks before this happened. Thank you for your time. PLEASE ADVISE.

Filed Jun 21, 2024 · Engine, Fuel system · AL

Consistent oil leaks. The cars are manufactured poorly and this is a horrible but common issue that Ford has yet to come up with a fix.

Filed Feb 22, 2024 · Fuel system · 85,000 miles · OK

The contact owns a 2015 Ford F-250 The contact stated that while driving at an undisclosed speed, the check engine warning light illuminated. The vehicle was taken to the dealer where it was diagnosed with a failed diesel particulate filter. The contact was informed that the diesel particulate filter needed to be replaced. The dealer advised the contact that there was a Customer Satisfaction Program for the repair, but the vehicle was not eligible. The vehicle was not repaired. The manufacturer was made aware of the failure and advised the contact to report the failure to the federal safety agency Hotline. The failure mileage was approximately 85,000.

Filed Feb 21, 2024 · Fuel system · 189,000 miles · LA

The contact owned a 2015 Ford F-250. The contact stated while the driver was driving 70 MPH, the vehicle shut off inadvertently. The contact's fiancé was able to pull to the side of the road. There was no warning light illuminated. The vehicle failed to restart and was towed to an independent mechanic, where it was diagnosed that the Bosch CP4 high pressure fuel injector pump failure caused metal shavings to enter the fuel filter, causing the vehicle to stall. The mechanic replaced the fuel system assembly. The contact stated that the transmission later failed, and the vehicle was sold. The vehicle was not repaired. An unknown dealer was notified of the failure. The manufacturer was notified of the failure and referred the contact to the federal safety agency Hotline for assistance. The failure mileage was approximately 189,000.

Questions about the 2015 Ford F-250 SD fuel system

Does the 2015 Ford F-250 SD have fuel system problems?

Owners have filed 34 complaints about the fuel system of the 2015 Ford F-250 SD, 11% of all its complaints.

At what mileage do 2015 Ford F-250 SD fuel system problems start?

The typical (median) mileage in owner complaints is 85,000 miles.

Was there a recall on the 2015 Ford F-250 SD fuel system?

There is no recall for this problem on this model year.

What year does the Ford F-250 SD have the most fuel system problems?

The Ford F-250 SD model years with the most fuel system complaints are 2020 (65 complaints), 2017 (54 complaints) and 2019 (51 complaints).

Other 2015 Ford F-250 SD problems

Steering 126Suspension 123Engine 46Wheels 22Transmission 19Driver assistance 14Brakes 12Electrical 9Body 7Tires 4Acceleration 3Visibility 2Airbags 1Lights 1

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