The contact owns a 2008 Ford F-250 equipped with a 6.4L diesel engine. While driving at an undisclosed speed, the vehicle experienced a catastrophic fuel system failure. The vehicle was towed to an independent mechanic, where the technicians diagnosed the issue as gasoline contamination in the diesel fuel, which destroyed the high-pressure fuel pump. The vehicle was subsequently taken to an authorized Ford dealer for the repair. Shortly after the initial repair was completed, approximately 15 minutes away from the dealer while driving 45 MPH the vehicle shut off. The vehicle lost engine power, power steering, braking assistance, and electrical systems failure. The vehicle was towed back to the dealer. The contact stated that the dealer replaced the fuel pump, choosing not to follow Ford manufacturer guidelines to replace the diesel tank, despite the tank having two fuel-pump-related structural implosions. The same system failure reoccurred after the secondary repair. The service department manager later ordered a full system replacement from the manufacturer, but the manufacturer declined to cover the repair. The contact stated that Ford Special Service Message: SSM 22277; stated that when severe fuel system contamination occurred on the 6.4L platform, technicians could no longer attempt to clean or repair the original fuel tank and must replace the tank entirely to prevent recurring pump contamination. The failure mileage was 175,000.
Ford F-250 fuel pump problems
65 of the 4,361 owner complaints about the Ford F-250 describe fuel pump failure, most of them for the 1990 model year.
- owner complaints
- 65
- worst model year
- 1990
- typical repair cost reported
- $11,200
- typical mileage
- 113,000
By model year
Often reported together
Stalling 14Loss of power 7Fuel leak 5Check engine light 4Adaptive cruise 3Won't start 2Fuel gauge 2Engine failure 2
What owners say
The contact owns a 2010 Ford F-250. The contact stated that while her husband was driving on the highway at 65 MPH, the vehicle lost automotive power, and the message “Service Vehicle Soon” was displayed. The vehicle was taken to an independent mechanic, where the vehicle was diagnosed, and the contact was informed that the high-pressure fuel pump was faulty and needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The approximate failure mileage was 87,578.
The contact owns a 2012 Ford F-250. The contact stated that the engine power was significantly reduced and there was a whining sound coming from the engine compartment. While starting the vehicle, there was a high-pitched whining sound heard. The check engine warning light was illuminated. The contact inspected the vehicle and determined there was a failure with the fuel pump. The fuel pumps were replaced 4 times, and the front and rear fuel pressure regulators were replaced several times since 2012. The contact was adding coolant to the vehicle every 2 months. The contact stated that the failure persisted. The dealer was contacted and informed of the failure. The dealer confirmed that the VIN was not under recall. The vehicle was not repaired. The manufacturer was informed of the failure and confirmed that the VIN was not under recall. The manufacturer was informed of the failure and opened a case. The manufacturer referred the contact to the federal safety agency Hotline to report the failure. The failure mileage was 120,000.
The contact's son owns a 2013 Ford F-250. The contact stated that the vehicle was parked while working and after returning to the vehicle and attempting to restart the vehicle, the message "Reduced Power" was displayed, and the vehicle was not able to be started. The contact's son had the vehicle towed to an independent mechanic who diagnosed the vehicle and determined that the high-pressure fuel pump had failed, and the fuel system and fuel pump needed to be replaced. The vehicle was repaired. The manufacturer was informed of the failure. The contact researched online and related the failure to the federal safety agency Campaign Number: 24V957000 (Fuel System, Diesel); however, the VIN was not included. The failure mileage was 206,181.
The contact owns a 2008 Ford F-250. The contact stated that while driving at an undisclosed speed, the vehicle inadvertently lost motive power. The contact was able to pull to the shoulder of the roadway, where the vehicle failed to restart. After a visual inspection of the engine compartment, the contact observed the oil dipstick indicated that the engine was overfilled with oil. The check engine warning light was illuminated. The vehicle was towed to the dealer, who diagnosed a failure with the high-pressure fuel pump causing diesel fuel to leak into the engine. The vehicle was not repaired. The contact stated that the engine had previously been replaced at 288,000 miles. The manufacturer was notified of the failure and referred the contact to the federal safety agency Hotline for assistance. The failure mileage was 307,000.
The contact owns a 2010 Ford F-250. The contact stated that while driving, at unknown speeds, the vehicle stalled. There were no warning lights illuminated. The contact called an independent mechanic, who informed the contact that the failure was due to the fuel pump. The local dealer was contacted, who referred to the manufacturer. The vehicle was not diagnosed or repaired. The manufacturer was contacted, but no assistance was provided. The failure mileage was approximately 143,000.
The contact owns a 2009 Ford F-250. The contact stated while driving 55 MPH, the vehicle lost motive power. The contact stated that the cruise control was inoperable. The check engine warning light was illuminated. The vehicle was taken to the local dealer, where it was diagnosed and determined that the fuel pump needed to be replaced. The dealer changed the filters and sensors. The vehicle was repaired, but the failure recurred. The vehicle was taken back to the local dealer, where it was diagnosed that the fuel pump needed to be replaced. The contact stated that the fuel tank was contaminated. The vehicle was repaired. The manufacturer was contacted and opened a case and referred the contact to the federal safety agency Hotline. The failure mileage was approximately 128,484.
I purchased this truck in January 2023. Drove just fine for 2 months and started having this issue. While driving my 2004 f250 sd 6.0l turbodiesel 4x4, (egr deleted, bulletproofed and studded engine, cold air intake, oil cooler, sct x4 tuner) a "fizzle" noise was heard more on passenger side; acting like fuel wasn't reaching engine; and truck stalled right after noise was heard. Wouldn't restart on a hot engine. Crank-no start. Drained both batteries attempting to restart. Restarted after cold engine but would stalled out and not be able to restart while hot engine. Replaced both fuel filters, fuel pump, some module in front bumper relating to fuel system. A friend that knows diesel engines has been trying to find out why its operating the way it is. I treated the gas tank to (2) SEAFOAM for trucks and had valvoline in Ferndale, WA do an oil change after purchasing it. Recalls say that they've been done, but could this issue be caused by the FICM recall?
A malfunctioning check valve within the fuel pump assembly causes a portion of the unused fuel from one tank to be returned to the second tank. When this occurs, the capacity of the second tank can be exceeded, causing fuel spillage. About 5 gallons of fuel spilled out of fill tube.
Okk Main issue is what everyone calls the “Death Wobble”. It has done it countless of times since I’ve had the truck. Even after I bought a New Fox Single steering stabilizer. I have replaced quite a few things under the front end that I was told “Could” be why it kept doing it. The most recent I’ve bought for the front is brand new Fox Shocks just like the ones I have on the back and it still does it. I’ve had the front end aligned a couple times since I’ve had the truck and rotated my tires once too. And to this day it Still does that death wobble. It scares me every time too still. Im afraid ima end up in a wreck or cause a wreck bc of it. Another issue is I keep having this warning pop up saying “ Engine Temp too high reduced engine power “ bc it thinks the engine coolant is too low which it’s Not. And when I scan the code through the OBD port it just says “Engine oil temp sensor too low/too high”. I had the Ford dealership in my town put a new Oil Temp sensor in it but it still throws a code just about everyday I drive it. Another issue I had was the High Pressure fuel pump on the front of the motor go out Literally while I was sittn in my driveway at night after just driving it not even 3 miles down the road to the store to grab a few things. And it ran fine like normal but soon as pulled in the driveway an was rolling my windows up about to go in it just died on me an had to get it towed to the Ford dealership in my town. They looked at my fuel an said my fuel was fine with No contaminants in it. I was just Unlucky they said so that was basically 10k out my pocket to pay for a Whole New fuel system. The Death Wobble is my most concerning issue but other than that the truck has been awesome.
Related recalls
Fuel system, gasoline: storage: tank assembly: mounting
- What is wrong
- Ford is recalling certain 1997 through 2003 model year ford f-150, 2004 model year ford f-150 heritage, 1997 through 1999 model year f-250 less than 8,500 lbs. Gross vehicle weight rating (gvwr), and 2002 and 2003 lincoln blackwood vehicles manufactured from june 20, 1995, through august 4, 2004, originally sold, or currently registered in, connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia. Prolonged exposure to road deicing chemicals may cause severe corrosion of the fuel tank straps which secure the tank to the vehicle.
- Risk
- As a result of the corrosion, one or both straps may fail allowing the fuel lines to separate from the tank, or in some cases, causing the tank to contact the ground. Either scenario may result in a fuel leak presenting a fire hazard.
- Remedy
- Ford will notify owners and instruct them to take their vehicles to a ford or lincoln dealer to have the fuel tank straps replaced with straps that have increased corrosion protection. Early in this campaign, if replacement straps are not available, dealers may install a cable support under the strap as an interim repair or a steel reinforcement over the existing strap as a permanent repair. Any repairs will be performed free of charge. The safety recall began on september 16, 2011. Owners may contact ford motor company customer relationship center at 1‑866‑436‑7332. Ford's recall campaign number is 11s21
Recall number 11V385000 · Recall details
Fuel system, gasoline: delivery
- What is wrong
- Ford is recalling 64,754 my 2008 f-250 and f-350 single rear wheel, 4x4, 156 inch wheel base pick up trucks equipped with a two piece drive shaft for failing to conform to the fuel spillage requirements of federal motor vehicle safety standard no. 301, "fuel system integrity." during a 30 MPH frontal impact into a rigid barrier, the fuel tank can move forward and contact a frame cross member, potentially causing damage to the fuel delivery module which can result in fuel spillage.
- Risk
- Fuel spillage, in the presence of an ignition source, could result in a fire.
- Remedy
- Dealers will install a bracket on the affected vehicles free of charge. The recall began on may 23, 2008. Owners may contact ford at 1‑800‑392‑3673.
Recall number 08V191000 · Recall details
Fuel system, gasoline: storage: tank assembly
- What is wrong
- Vehicle description: light duty trucks and cab chassis equipped with gasoline engines and dual fuel tanks. The carbon steel fuel pressure regulator in the fuel system can wear out during the life of the vehicle. If the fuel pressure regulator malfunctions, it can cause high fuel system pressure, which damages the fuel pump check valve. This allows fuel to be transferred from one tank to the other, possibly overfilling the non-operating tank, resulting in fuel overflow past the filler cap.
- Risk
- Fuel leakage in the presence of an ignition source could result in a vehicle fire.
- Remedy
- Dealers will have a stainless steel fuel pressure regulator installed. Owner notification began july 9, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1‑866‑436‑7332. (see previous the federal safety agency recall 93v‑125/ford recall 93s68).
Recall number 00V424000 · Recall details
Fuel system, gasoline: delivery: hoses, lines/piping, and fittings
- What is wrong
- Vehicle description: light duty pickup trucks manufactured at the kansas city or norfolk assembly plants. The front fuel line assembly could have a hole rubbed through in one of two locations. The first location is below the fuel rail connection where the flexible hose is crimped to the steel tube. The bracket that attaches the front fuel line to the transmission could have been bent during assembly. The second location is at the rear steel tube section forward of the rear bracket. During installation the rear steel tubes of the front fuel line assembly could have been bent downward. In vehicles equipped with a manual 4xz4 transfer case shifter, the shifter linkage may contact the steel tubes as it is being shifted between 4h, 4l, 2l and neutral.
- Risk
- This condition could result in fuel leakage. Fuel leakage in the presence of an ignition source could result in a fire.
- Remedy
- Dealers will inspect these lines and replace the front fuel line assembly if necessary. Owner notification began october 27, 2000. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1‑800‑392‑3673.
Recall number 00V231000 · Recall details
Fuel system, gasoline: storage: tank assembly
- What is wrong
- Vehicle description: pickup trucks equipped with gasoline engines and 8 foot boxes, may not fully satisfy the requirements of fmvss no. 301, "fuel system integrity." in a 30 MPH frontal barrier crash test, a fuel tank vapor recovery valve separated internally. During the subsequent static rollover test, fuel spillage exceeded the specified rate.
- Risk
- Fuel leakage, in the presence of an ignition source, could result in a fire.
- Remedy
- Dealers will install a stop plate assembly on the vehicle frame to prevent recovery valve contact with a frame crossmember during the impact sequence.
Recall number 99V311000 · Recall details
Fuel system, gasoline: storage: tank assembly
- What is wrong
- Vehicle description: gasoline and diesel engine pickup trucks equipped with 8 foot beds, do not fully satisfy the requirements of fmvss no. 301, "fuel system integrity." the fuel tank front strap isolator may not be properly positioned which could result in the strap cutting the tank during a 30 MPH front barrier test, resulting in fuel spillage.
- Risk
- During the subsequent static rollover test, fuel spillage exceeded the specified rate, increasing the risk of a fire.
- Remedy
- Dealers will reposition the front strap isolator.
Recall number 99V219000 · Recall details
Fuel system, gasoline: storage: tank assembly: mounting
- What is wrong
- Vehicle description: pickup trucks equipped with 6" beds manufactured from january 5, 1998 through june 4, 1999, do not not fully satisfy the post crash test static rollover requirements of fmvss no. 301, "fuel system integrity." contact between the fuel tank and a fuel tank locator bracket during a front barrier impact test resulted in a cut in the tank, resulting in fuel leakage.
- Risk
- Fuel leakage in the presence of an ignition source could result in a fire.
- Remedy
- Dealers will replace the fuel tank locator bracket with a similar bracket whose design has been revised to incorporate more rounded surfaces where contact with the tank occurs.
Recall number 99V093002 · Recall details
Fuel system, gasoline: storage: tank assembly
- What is wrong
- Vehicle description: gasoline and diesel engine pickup trucks equipped with 6" and 8" beds manufactured from january 5, 1998 through march 21, 1999, do not not fully satisfy the post crash test static rollover requirements of fmvss no. 301, "fuel system integrity." six attachment bolts (m12 bolts) may have been damaged during the 30 MPH front barrier test allowing the bolts to shift or become detached, resulting in fuel spillage.
- Risk
- Fuel leakage in the presence of an ignition source could result in a fire.
- Remedy
- Dealers will augment the box-to-chassis attachment by installing box-to-chassis retaining cables.
Recall number 99V093001 · Recall details
Fuel system, gasoline: fuel injection system
- What is wrong
- Vehicle description: light duty pickup trucks. The fuel pressure regulator o-ring may have been damaged when the fuel pressure regulator was installed in the engine fuel rail. If the o-ring is damaged, fuel vapor or leakage could occur.
- Risk
- If an ignition source is present, a fire could result.
- Remedy
- Dealers will replace the fuel pressure regulator.
Recall number 98V194000 · Recall details
Fuel system, gasoline: delivery: hoses, lines/piping, and fittings
- What is wrong
- The steel fuel return tubes that connect the frame fuel return lines with the engine fuel rail can contact the pinch weld flange connecting the dash panel to the floor pan. Continued contact leads to abrasion of the steel fuel return tube and eventually results in a fuel leak.
- Risk
- Abrasion of the steel tube wall that eventually causes a fuel leak may result in a fire, if a source of ignition is present.
- Remedy
- Ford dealers will replace the fuel return tubes with flexible stainless steel braided/teflon tubes. Dealers will also inspect the fuel supply tubes.
Recall number 94V040000 · Recall details
Questions about the Ford F-250 fuel pump
Which Ford F-250 years have fuel pump failure problems?
The model years with the most reports are 1990 (10 complaints), 1991 (9 complaints) and 1996 (6 complaints).
How much does it cost to fix fuel pump failure on the Ford F-250?
Owners who mentioned a price put the repair at about $11,200 (median of 7 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.
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