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2015 Ford Fusion engine complaints

Page 3 of 12: complaints 41 to 70 of 311, newest first, as owners wrote them.

See the summary of 2015 Ford Fusion engine problems: which part fails, at what mileage and related recalls.

Filed Dec 19, 2024 · Engine · 130,000 miles · IN

The contact owns a 2015 Ford F-150. The contact stated that the engine was louder than usual, and the vehicle was running rough while driving at various speeds and idle. There were no warning lights illuminated. The vehicle was taken to the dealer and was diagnosed with low compression in cylinders #2 and #3 with a PSI of 801 in cylinders 1 and 4 with a PSI of 100. The dealer informed the contact that the deal PSI level was 145. The failure related to Technical Service Bulletin: 19/2375 - the federal safety agency ID Number: 10169884 (Engine and Engine Cooling) then referred the contact to the manufacturer to confirm inclusion. The dealer stated that the engine needed to be replaced. The vehicle had not been repaired. The manufacturer was informed of the failure and confirmed that the VIN was not included. The manufacturer referred the contact to the federal safety agency Hotline to report the failure. The failure mileage was 130,000.

Filed Dec 10, 2024 · Engine · 119,000 miles · CA

The contact owns a 2015 Ford Fusion. The contact stated while driving at an undisclosed speed, the check engine warning light illuminated. The vehicle was taken to a local Auto Zone where it was scanned and the code for the failure of the catalytic convertor was retrieved. Additionally, the contact stated that the catalytic convertor had previously been replaced 3 years earlier. The contact stated that the catalytic convertor was rattling whenever the vehicle was started. The vehicle was taken to the same local dealer however, the vehicle was not diagnosed or repaired because the warranty had expired. The manufacturer was notified of the failure and referred the contact to the federal safety agency Hotline for assistance. The failure mileage was approximately 119,000.

Filed Nov 20, 2024 · Engine · IL

Coolant is leaking into cylinder 3 of the engine causing a misfiring and code P0303 to present itself. White exhaust is seen when the vehicle is turned on. Lots of vibrations present and the check engine light stays on. My mechanic provided me with the documentation of what he found and said it would cost 14 thousand dollars to replace. Mechanic said to bring it to a ford dealership to confirm their findings. I went to a ford dealership and explained to them what was found by my mechanic and told them to do a diagnostic on their end. The dealership confirmed the findings and sent all documentation to ford corporate headquarters with price quotes and everything so that they can repair the issue since this problem is seen on all ecoboost engines in all ford models. Ford corporate denied everything and said that my vehicle was too old and that this is not a known "issue" with their vehicles. I searched online and found multiple people having several issues with ford fusions that have the ecoboost engine problems. Ford is denying everything and they know this has been an on going issue for a long time. The first time this issue appeared for me was on May of 2024.

Filed Nov 4, 2024 · Engine · LA

I own a 2015 Ford Fusion with over 160,000 miles on it. I noticed a substantial loss of coolant inside the car and decided to take it to a Ford dealership in October. I was told that my coolant was internally leaking into the combustion chamber. I decided to research why this issue occurred only a few weeks after buying the vehicle. I discovered that the 2015 Ford Fusion's engine, the 1.5 Liter EcoBoost engine, has an issue where the cylinder walls are too thin. This leads to a crack in the wall, which causes coolant loss and possible overheating. So, with that in mind, I was cautious with driving it long distances in fear of overheating. However, on Friday, November 1st, because of the coolant intrusion, the car overheated and now cannot be driven and needs to be repaired by replacing the engine.

Filed Oct 25, 2024 · Engine · 180,000 miles · VT

The contact owns a 2015 Ford Fusion. The contact stated while driving at an undisclosed speed, the engine over heated with the engine temperature warning light illuminated. The vehicle was driven to the shoulder of the roadway. The contact stated that the vehicle lost motive power with the engine overheating warning light illuminated. The contact stated that the vehicle shut off and failed to restart. The vehicle was towed to the residence and then was towed to an independent mechanic to be diagnosed. The contact was informed that coolant intrusion into the engine had damaged the engine and the engine needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure but provided no assistance. The contact was advised to contact the federal safety agency Hotline to report the failure. The failure mileage was approximately 180,000.

Filed Oct 21, 2024 · Engine · 130,000 miles · TN

The contact owns a 2015 Ford Fusion. The contact stated while the vehicle was parked, there was white smoke intermittently coming from the exhaust pipe. No warning light was illuminated. The failure occurred on several occasions. The vehicle was taken to an independent mechanic where it was diagnosed that there was coolant intrusion into the cylinder and that the engine needed to be replaced. The mechanic made the contact aware of the federal safety agency Campaign Number: 17V209000 (Engine and Engine Cooling); however, the VIN was not included. The vehicle was repaired; however, the failure reoccurred. The manufacturer was notified of the failure and referred the contact to the federal safety agency Hotline to report the failure. The failure mileage was approximately 130,000.

Filed Sep 27, 2024 · Engine · 167,000 miles · TX

The contact owns a 2015 Ford Fusion. The contact stated while driving at an undisclosed speed, the check engine warning light illuminated with the temperature gauge indicated that the engine was hot(H). The contact later checked the coolant level and discovered that the coolant level was low; the coolant was topped off and the check engine warning light disappeared. The contact stated that while his wife was driving at an undisclosed speed, the check engine warning light illuminated. The contact's wife took the vehicle to an independent mechanic where it was determined that there was a misfire in cylinder #2. The dealer and the manufacturer were notified of the failure and informed the contact that there were no recalls on the VIN for the engine. The manufacturer referred the contact to the federal safety agency Hotline to report the failure. The vehicle was not repaired. The failure mileage was approximately 167,000.

Filed Sep 21, 2024 · Engine · MI

Check engine light, Code P0303. #3 cylinder misfire. Coolant leaking into cylinders 2 & 3 due to faulty casting of the short block. This was a known defect of 2015 Ford Fusion 1.5 liter EcoBoost engine by Ford Motor Co. No recall was issued. I was not notified of this defect until it happened. Ford covered repairs for some vehicles but not mine stating I was not within the required timeframe. I had to pay $7200.00 to repair this problem. I only had 80,000 miles on the car. I feel a recall should have been issued on all these cars since Ford knew about the defect. Please look into this and require Ford to issue a recall. Thank you.

Filed Sep 12, 2024 · Engine · 100,000 miles · TN

The contact owns a 2015 Ford Fusion. The contact stated that upon starting the vehicle, the RPM's immediately surged to 3,000 RPM. The check engine warning light was illuminated. The vehicle was taken to the dealer, who observed a crack in the engine block, allowing coolant to leak into the head gasket. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. After investigating the failure, the contact related the failure to Technical Service Bulletin: 22-2322. The manufacturer was notified of the failure and referred the contact to the federal safety agency Hotline for assistance. The failure mileage was 100,000.

Filed Sep 10, 2024 · Engine, Fuel system · PA

My vehicle will not turn on after refueling, but there are no signs of visible damage. The check engine light remains illuminated, and the code read for the O2 sensors. The RPM jump up and down at the slightest push of the accelerator, and occasionally the engine will shut off when RPM drops to idle speed.

Filed Aug 15, 2024 · Engine · 40,000 miles · IN

The contact owns a 2015 Ford Fusion. The contact stated that while driving at an undisclosed speed, the vehicle vibrated abnormally and lost motive power. The vehicle was taken to an independent mechanic, who replaced the ignition coils and spark plugs however, the failure persisted. The vehicle was then taken to the dealer, where it was determined that cylinder #2 had low compression, there was scoring on the piston wall, the piston ring was damaged, and the long block needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and a case was opened. The failure mileage was approximately 40,000.

Filed Aug 7, 2024 · Engine · 86,000 miles · FL

The contact owns a 2015 Ford Fusion. The contact stated while driving at various speeds, the vehicle shuddered and there was white smoke coming from the exhaust pipes. The check engine warning light was illuminated. The vehicle was taken to a local dealer where it was diagnosed that there was a coolant leak into the engine and that the engine needed to be replaced. The vehicle was repaired; however, the failure reoccurred. The vehicle was taken to a local independent mechanic where it was diagnosed that the ignition coils and spark plugs needed to be replaced. The vehicle was repaired but the failure reoccurred. The vehicle was taken back to the local dealer where it was diagnosed and determined that the engine needed to be replaced again. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 86,000.

Filed Jul 31, 2024 · Engine · 94,278 miles · UT

The contact owns a 2015 Ford Fusion. The contact stated while driving at an undisclosed speed, the engine was overheating. The vehicle was taken to a local dealer where it was diagnosed that the water jacket in the cylinder was cracked. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 94,278.

Filed Jul 2, 2024 · Engine · LA

No warning lights prior to the problem. The car was diagnosed by a ford dealership. The engine needs to be replaced due to coolant getting in the cylinder. There is a tsb about this issue. It is a known problem for this car. Now ford is offering no assistance in fixing the problem.

Filed Jul 1, 2024 · Engine · 120,000 miles · IL

The contact owns a 2015 Ford Fusion. The contact stated while starting the vehicle, there was an abnormal ticking sound coming from the vehicle. The contact stated that the engine coolant over temperature warning light was illuminated. The contact also stated that the warning light illuminate after several attempts to add coolant to the vehicle. The contact was unaware of coolant leaking from the vehicle. The vehicle was taken to the dealer but was not diagnosed. The vehicle was not repaired. The manufacturer was made aware of the failure and the contact was referred to the NHSTA Hotline for assistance. The failure mileage was approximately 120,000.

Filed Jun 25, 2024 · Engine · 159,900 miles · AL

The contact owns a 2015 Ford Fusion. The contact stated while driving 20 MPH, the contact's wife became aware that the engine was overheating, with the check engine warning light illuminated. That contact also stated that after inspecting the vehicle, he became aware that the coolant reservoir was empty. The vehicle was towed to the dealer to be diagnosed. The contact was informed that coolant was leaking into the cylinders and the engine needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and the contact was referred to the NHSTA Hotline to report the failure. The failure mileage was approximately 159,900.

Filed Jun 11, 2024 · Engine · IL

Prior to leaving for a weekend trip, we filled our 2015 Ford Fusion with engine coolant, as it was low. After returning from the trip, we started the care and noticed some white smoke coming from the tail pipe. While traveling around 20mph, the check engine light on the dash began to flash, and the car began to shake violently. We pulled over, and identified that the engine coolant was empty. We stopped at a gas station to fill it up. Upon returning home, we scheduled an appointment with our independent mechanic, to check for a coolant leak. He was able to recreate the white smoke, after noticing that the engine coolant was empty again. He filled it back up, and 24 hours later, the coolant was empty, despite the car not being driven. He advised that there is a possible leak, and he would pressure test it. After testing it, he confirmed that there is no leak in the coolant lines, however, there is a suspected leak within the engine.

Filed May 21, 2024 · Engine · 156,000 miles · TX

The contact owns a 2015 Ford Fusion. The contact stated that while driving at an undisclosed speed, the temperature gauge started to indicate that the engine was overheating. The contact stated that the vehicle lost motive power, and the contact observed smoke coming from the engine compartment. The blank warning light was illuminated. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. After investigating the failure, the contact related the failure to Customer Satisfaction Program: 21N12. The manufacturer was notified of the failure, a case was opened, and the contact was referred to the federal safety agency Hotline for assistance. The failure mileage was 156,000. The VIN was not available.

Filed May 17, 2024 · Engine · 95,380 miles · OR

The contact owns a 2015 Ford Fusion. The contact stated that while driving at an undisclosed speed, the vehicle misfired, and the check engine warning light illuminated. In addition, the engine seized. The contact restarted the vehicle, and the vehicle was driven to the dealer. The contact stated that while driving to the dealer, the vehicle was idling roughly and shaking. The vehicle was diagnosed with engine failure due to coolant intrusion in cylinder #3 and the engine needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and the contact was advised to report the failure to the federal safety agency Hotline. The failure mileage was approximately 95,380.

Filed May 16, 2024 · Engine · FL

Spent savings on my kid’s car. Now Needs New Engine I bought my kid a 2015 For Fusion from my best friend. It was under 100k miles. I purchased it in December. She had checked out, regular oil changes. She never had issues aside from the brake light. I paid $8000. With tax, tag, title and insurance start, it was over $9000 We take it in January took to my mechanic whom I have been using almost 20 years, very reliable and honest, for oil change and to fix the wiring of the brake light. That cost a few hundred. March the AC went out. That was about $1400. Then took in for next oil change and had to get rear brakes done, which was prepared for that one, it was time. That was a few hundred. Then the car starts shaking, take it back, they replace a coil pk and some other stuff. That was almost $300. I am almost $13000 in, it has taken my emergency savings. Breaks down again, told no compression in cylinder three. After he takes it a part, the piston is burnt up and has caused damage to the cylinder. It needs a new engine. I have to order the engine, which is $2700 to $3100 and my mechanic is gonna do it for $1800, which includes the additional parts like timing belt. I talked to ford as everyone I talk to say it is super rare to have to replace the engine under 100k miles. My mechanic said he read up on this car and the 1.5/6 turbo engines have a tendency to burn up. I think Ford should be responsible for this obvious defect. Not sure how to go about it. Ford told me that I have to have it looked at by the Ford dealership. The dealership said they could run a diagnostics & see if Ford will do anything but I have to bring them the car put back together. It took my mechanic 6 hours to break it down. He said he would have to charge me if he had to put back together. I dont know what to do. My Reddit Post has tons of similar comments: [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed May 16, 2024 · Engine, Transmission · LA

I noticed the coolant level keeps getting low. There was a large amount of white smoke coming from the exhaust. It sounds like water in the dash. Now the car is barely drivable. No warning lights have come on.

Filed Apr 24, 2024 · Brakes, Engine · CA

1. The Ford dealership in Glendale, CA refused to do the brake pedal recall, but it shows as complete. The car was bought at this dealership and never had work done to the brake pedal. (the federal safety agency CAMPAIGN ID: 23V162000). 2. The car burns oil way quicker than it indicates. This has happened twice to me now where I had to replace the entire engine because I completely ran out of oil before I was due for a change. I check my oil religiously after that because there are no signs of leakage. I checked my oil [XXX] after having my oil changed on [XXX] and its bone dry I have only driven under 3000 miles. I still have over 2000 miles until im suppose to change my oil and its only been 2 months. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Apr 22, 2024 · Engine · 35,000 miles · NE

The contact owns a 2015 Ford Fusion. The contact stated while driving 20 MPH, the vehicle began to hesitate upon depression of the accelerator pedal with the check engine warning light illuminated. The contact initially drove the vehicle home and was later able to drive the vehicle to a local dealer. The contact was informed by the dealer that there was a crack in the engine cylinder short block and that the engine needed to be replaced. The manufacturer was notified of the failure. The vehicle had been repaired. The failure mileage was approximately 35,000.

Filed Apr 20, 2024 · Airbags, Engine · TX

I brought a 2015 Ford Fusion and the airbags was missing as well as unrepairable overheating issues in the engine. I replaced the whole cooling system and the reason for overheating still can’t be determined. I brought the car for $5000 and had $3000 of work done and it is still not drivable. The dealer refused to fix it or give a refund. I still have not been able to drive the car.

Filed Apr 3, 2024 · Brakes, Engine · 105,000 miles · WA

The contact owns a 2015 Ford Fusion. The contact received notification of the federal safety agency Campaign Number: 23V162000 (Service Brakes, Hydraulic). The contact stated that while driving at an undisclosed speed, the check engine warning light illuminated. The vehicle was diagnosed by an independent mechanic. The contact was notified of a misfire in cylinder #3. The contact was informed that the ignition coils and spark plugs needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and referred the contact to the federal safety agency Hotline. The failure mileage was approximately 105,000.

Filed Mar 22, 2024 · Engine · 163,199 miles · TX

My vehicle began having low coolant, smoking from tail pipe, running erratically, and numerous codes including ( P-300 codes). My only transportation and before I made it home the engine turned off completely and did not crank or turn over at all.. I felt the engine was about to catch on fire and so I got out and called family member for a tow and ride home. My car has been sitting in the driveway for at least 2 months. Im a veteran, and making it to doctors appointments is a big issue.

Filed Feb 29, 2024 · Engine · SC

This car has cut off (lose power)twice while driving. Crank back up fine . It’s definitely a hazard if your on the interstate.

Filed Feb 28, 2024 · Engine · 111,000 miles · KY

The contact owns a 2015 Ford Fusion. The contact stated that when the vehicle was started, the vehicle was idling roughly and emitting white smoke from the exhaust pipe. The contact stated that the check engine warning light was illuminated. The contact drove the vehicle to a local dealer who diagnosed the vehicle and determined that there was coolant intrusion into one of the cylinders. The cylinder was replaced, and the vehicle was repaired. The contact researched online and related the failure to the manufacturer Technical Service Bulletin: 19-2139 Coolant Intrusion into the Cylinder (Engine and Engine Cooling). The manufacturer was informed of the failure. The failure mileage was approximately 111,000.

Filed Feb 12, 2024 · Engine · IN

My 2015 Ford Fusion 1.5L Ecoboost has exhibited behaviors that are reflected in TSB 22-2229 or the most updated version of this TSB. Ever since I purchased the vehicle in January 2023, I have had to refill the coolant reservoir more than 5 times, and have had blueish-white smoke billow from the exhaust. Just today, February 12, 2024, when leaving my house, upon acceleration, the same tinted smoke was expelled from my exhaust, leaving a cloud in two different spots in my neighborhood. And when I left work later this evening, I had to refill my coolant AGAIN because the reservoir was empty! If Ford knows this is an issue, why has no recall happened?

Filed Feb 7, 2024 · Engine · ID

We notice antifreeze was disappearing at a very fast rate without a sign of a leak found out it was leaking in the engine

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