The rear axle broke for the second time on a Ford Windstar, after already breaking prior to a recall in 2010. It appears to have broken where a clamp was attached. This caused the rear wheels to fall into, and grind against the wheel well. This happened on a side street near my house. Had it happened at highway speeds, the rear wheels could have locked up or perhaps broken free causing loss of control. The axle problem has been known to Ford, but it is concerning that this is the second one to fail. I have not yet contacted ford or a a repair facility to evaluate. There were no warning lamps or other indication. The axle simply broke abruptly. I thought it was a tire blow out until I saw the wheels tilted in. The vehicle is older, but I maintain it well.
2000 Ford Windstar wheels problems
23 complaints (1% of all complaints for this car). Typical mileage when it fails: 134,345. 1 crash reported.
- owner complaints
- 23
- of this car's complaints
- 1%
- typical mileage
- 134,345
- crashes
- 1
- recalls
- 0
Which part fails
- Lugs/nuts/bolts/studs4
At what mileage
Complaints by mileage at the time of the problem.
Ford Windstar wheels problems in other years
Related recalls
No recalls on record for this model year.
Related investigations
Wheel stud fracture
The subject vehicles range in age from 4?7 years in service, with average mileages estimated to range from 50 to 100 thousand miles.at these mileages, the subject wheels are likely to have been removed and reinstalled multiple times for various service procedures.odi is concerned about the high wheel separation rates in the my 1997-98 windstar vehicles equipped with aluminum alloy wheels.however, analysis of failure data indicates that most of the incidents in that population of vehicles occur after the vehicles had accumulated 30 thousand miles of service. The factors that increase the risk that inadequate clamp loads may be achieved during service-related wheel installation are not unique to the subject vehicles.testing conducted by ford and vrtc indicate that the my 1998 windstar aluminum wheel fastening system performs similar to the wheel fastening systems on peer minivans.no design or manufacturing defects were identified in the wheel fastening systems of the subject vehicles. Ford will send a mailing to owners of windstar vehicles with aluminum wheels that have high wheel separation rates that reviews the appropriate wheel fastening procedures and states that the wheel nuts should be tightened to the nominal torque, 100 ft-lbs (136 nm), and re-tightened to the same torque after 500 miles.ford?s letter also states that it is ?a good practice to be sure that before installing the wheel the aluminum wheel mounting surface, wheel lug nut area, and the mounting flange are free from dirt, debris, and loose rust to ensure the wheel is seated correctly and the wheel lug nuts remain fully tightened.? Odi will continue to monitor the incidence of wheel fastener failures in the subject vehicle population.accordingly, this investigation is closed.the closing of this investigation does not constitute a finding by the federal safety agency that a safety-related defect does not exist.the agency will take further action if warranted by the circumstances. For additional information, see the attached closing report.
EA03004
Wheel stud fracture
Analysis of odi and ford data has identified 1619 incidents of wheel stud fracture in my 1998 through 2000 ford windstar vehicles, including 69 wheel separations and 11 crashes.ford has not been able to identify any design or manufacturing defects in its analyzis of the problem.ford maintains that the failures are caused by either:(1) inadvertent overtorquing of lug nuts during removal or installation; or (2) fatigue due to insufficient clamp load between the wheel and the brake rotor or drum and hub assembly.according to ford, corrosion, dirt, or damage present on the road wheel at the nut inteface could contribute to the latter condition. Analysis of odi complaint data indicates that the subject vehicles experience wheel stud failures at significantly higher rates than peer minivans.this investigation has been upgraded to further assess the frequency, scope, and trend of the alleged defect condition in my 1997 through 2000 windstar minivans.
PE02085
What 2000 Ford Windstar owners say
Most recent owner complaints, unedited.
Went to "credit karma" and was informed that my vehicle was the subject of a ford the federal safety agency recall. Ford failed to notify me of recall on my vehicle. Recall id # 233939 dated 10/21/2015. Please help resolve this as I don't want to be driving an unsafe vehicle
I watched last night as my wife and kids were coming home on the parkway, the rear axel snapped in. Two and both tires just dangeling basically,we had a blow out also managed to get the2000 ford windstar lx off of the main road where I had to call several to companies and no one with a wrecker was able to help, so I called a toe company with a roll back, to get our van home then I found out abt the complaint hotline and the recalls after my wife and kids could have been killed, the vehicle was going straight,and the speedlimet wich was 45 MPH, when the axel just snapped in two pieces, and out of control she managed to slow down, my kids are 1 and 2, we want reinbursement for the van and the tow bill as this is a manufacturer defect
Tl* the contact owns a 2000 ford windstar. While driving approximately 10 MPH, there was an abnormal noise coming from the rear driver side wheel. Upon inspection, the contact noticed that the wheel was tilted inward. The contact also stated that the frame of the vehicle was severely corroded. The vehicle was taken to the dealer where it was not diagnosed or repaired. The VIN was included in the federal safety agency campaign number: 15v080000 (suspension). The manufacturer was notified of the failure. The VIN and failure mileage were not available.
The rear axle on my 2000 ford windstar is cracked. There were two previous recalls on this issue and now a third. Ford wants me to pay $300.00 toward repair which I find unacceptable.
9/1/2015 entering northern state parkway west went over bump/pothole rear axel suspension cracked and dropped also blew driver side rear tire. Van had to be towed to shop. Corosion on rear axel, brackets sealed to old axel,ford must reinforce axel. Axel recalled 2010/2011 must be refixed by ford.
I got this van used from a family member then checked with local ford dealer to make shure recall work was done aka rear axle beam and front subframe were done they assured me that it was done about 2 monthes later the axlebeam broke due to corosion under the clamp they put on to stop this from happaning I almost lost control of the van went to the dealer next morning and they told me there weas nothing they can do as case was closed this repair does not fix the problem or prevent it from seperating if I was at highway speed the van whould have flipped they have sence sent us a letter stating the clamps may not have been installed right and want to charge for a replacement axle 300 I was travaling 25 miles an hour when this happened I have more pictures then this will allow me to upload but I have replaced the axle using my own garadge seeing how I cannot trust the dealler
I bought my van used just a month before I noticed this defect, I came outside to get in the van and noticed the rear wheels leaning slightly inward at the top. My son in law inspected it further to discover that the rear axle had bent. Upon further investigation we discovered that there had been a recall on all ford windstar models between 1998 and 2003. We notified ford and they told us that this vehicle had already been recalled and repaired in 2011 and the repair had a 12 month warranty. My son in law checked and sure enough there were repair sleeves wrapped around the rear axle at both ends. This repair did not fix the original problem because the rear axle had cracked right under where the repair sleeve was placed and had bent bad, bad enough that both rear tires were rubbing the inner fenders at the top and the van was sitting much lower in the rear end than it should have been. Thank god I had noticed the problem before the axle completely cracked in half the rest of the way because there is nothing else holding the rear wheels onto the vehicle and if I was driving the wheel and part of the axle could have flown off to who knows where and possibly killed me and whoever else was in the van. I've had to completely replace the rear axle with another part from another van which is also defective and will soon have to be replaced again. Ford takes no responsibility for this past the original "fix" which was warrantied for only 12 months. The recall was not a good fix and seems to have only been a band aid to keep customers quiet until the warranty on it runs out. I have done research online and found that this is not an isolated incident and in fact has happened to many hundreds of people, coincidentally around the same time as my incident happened.
Corrected recall was not done effectively within two years of repaired recall beam axle failed at the end of the repaired area.
My 2000 ford windstar was repaired last year on a recall for the possible rear axle failure. Ford installed brackets on the rear axle as a remedy. On saturday 8-30-14, the rear axle failed. The axle is actually broken and the break can be seen inside of the bracket they installed. I called ford and they told me they don't warranty the recall remedy repair. What are my options to have this remedied in good faith?
Questions about the 2000 Ford Windstar wheels
Does the 2000 Ford Windstar have wheels problems?
Owners have filed 23 complaints about the wheels of the 2000 Ford Windstar, 1% of all its complaints.
At what mileage do 2000 Ford Windstar wheels problems start?
The typical (median) mileage in owner complaints is 134,345 miles.
Was there a recall on the 2000 Ford Windstar wheels?
There is no recall for this problem on this model year.
What year does the Ford Windstar have bad wheels?
The Ford Windstar model years with the most wheels complaints are 1998 (83 complaints), 1996 (42 complaints) and 1995 (38 complaints).
Other 2000 Ford Windstar problems
Brakes 384Suspension 356Transmission 271Electrical 222Body 216Acceleration 138Engine 104Steering 72Visibility 71Locks 52Fuel system 33Airbags 31Tires 29Driver assistance 23Lights 22Seat belts 19Seats 10
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