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1997 Gillig Low Floor problems

Typical yearClose to a typical year
Owner complaints
0
Recalls
6
Service bulletins
14

The worst 1997 Gillig Low Floor problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

Problems by type

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Recalls 6

Exterior lighting: turn signalReported February 24, 2017 · 17,056 vehicles affected
What is wrong
Gillig LLC (Gillig) is recalling certain model year 1997-2017 Low Floor transit buses. The front turn signals installed on standard profile (non-BRT) buses may not be sufficiently visible to other drivers or pedestrians. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."
Risk
The reduced visibility of the turn signals may increase the risk of a crash.
Remedy
Gillig will notify owners, and dealers will install turn signals that have increased visibility. The recall began June 7, 2019. Owners may contact Gillig customer service at 1‑510‑264‑5073 or 1‑800‑735‑1500.

Recall number 17V119000 · Recall details

Engine and engine cooling: engine: other fuel types: turbo/superchargerReported October 7, 2004 · 810 vehicles affected
What is wrong
On certain transit buses equipped with detroit diesel series 40 engines, the turbocharger can fail allowing lubricating oil to spill onto the engine.
Risk
This can result in a fire in the engine compartment.
Remedy
Dealers will inspect and replace the turbocharger to prevent the possibility of an engine compartment fire. Detroit diesel is conducting owner notification and remedy for this campaign. Gillig issued a renotification letter to owners on february 27, 2007. Owners should contact detroit detroit diesel at 313-5923708 or gillig at 510‑785‑1500.

Recall number 04V486000 · Recall details

Electrical system: wiring: front underhoodReported October 14, 2003 · 2,201 vehicles affected
What is wrong
Incorrect assembly of electrical connections and securement in the engine compartment could come loose.
Risk
Incorrect assembly could cause electrical shorts, arcing, and fire.
Remedy
Dealers will inspect engine compartment wiring for correct cable assembly, fastner torque, and correct wire protection. Owner notification began october 29, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact gillig at 510‑785‑1500.

Recall number 03V392000 · Recall details

Engine and engine coolingReported December 6, 2002 · 2,108 vehicles affected
What is wrong
On certain low floor 29', 35' and 40' buses, the engine compartment insulation could fatigue and sag, potentially touching the turbocharger.
Risk
This could potentially lead to a vehicle fire.
Remedy
Gillig is providing the owners with new insulation and installation procedures. The new insulation is to be installed on the inside side surface of the access hatch and a mechanical retaining strip to support the adjacent insulation. The retaining strip is attached with nuts and bolts. Owner notification began december 19, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact gillig at 1‑800‑735‑1500.

Recall number 02V325000 · Recall details

Steering: gear box (other than rack and pinion)Reported July 25, 2002 · 2,558 vehicles affected
What is wrong
On certain low floor 29, 35, and 40 foot buses, the steering gear input shaft bolt installed was a 3/8" diameter coarse thread grade 8 fastener instead of the required 7/16" diameter fine thread grade 8 fastener.
Risk
In the event of a crash or some other extraordinary shock load on the steering, a loss of steering could occur.
Remedy
Dealers will replace the suspect fastener with the correct fastener. Owner notification began august 6, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact gillig at 1‑510‑785‑1500.

Recall number 02V189000 · Recall details

Structure: body: doorReported March 21, 2002 · 897 vehicles affected
What is wrong
On certain transit buses equipped with adhesively bonded aluminum bus door panels, due to an imperfect bonding of the door panel skin to the panel frame, environmental moisture may infiltrate regions of imperfect bonding and cause separation of the frame and door panel.
Risk
Under these conditions, if the panel is separating or has separated, a passenger could fall from the bus onto the roadway, possibly resulting in personal injury or death.
Remedy
Vapor will notify customers to have their buses inspected and will install mechanical fasteners to attach the skins to the frame elements free of charge. Owners who do not receive the free remedy within a reasonable time should contact vapor corporation at 847‑967‑8300 or vapor at 1510-785-1500.

Recall number 02V059004 · Recall details

See all 6 recalls for the 1997 Gillig Low Floor

Defect investigations

Engine compartment insulation saggingOpened November 29, 2002, closed December 13, 2002

On september 26, 2002, gillig issued a service bulletin (fs-2002-04)addressing the overhead insulation in the engine compartment that over time could sag and contact the hot surface of the engine turbocharger.this type failure could potentially lead to a vehicle fire.due to the agency's investigation into this matter, gillig has agreed to initiate a safety recall campaign and retrofit 2,108 buses with new insulation and retaining strips.the action taken by gillig is sufficient to resolve the issues raised by this investigation.a copy of the safety recall is attached.this investigation is closed.the agency will take further action if warranted by the circumstances.

PE02090

Technical service bulletins for the 1997 Gillig Low Floor 14

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

See all 14 bulletins for the 1997 Gillig Low Floor

Compare the 1997 Gillig Low Floor

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Questions about the 1997 Gillig Low Floor

Is the 1997 Gillig Low Floor reliable?

Owners have filed 0 complaints about the 1997 Gillig Low Floor.

What is the most common problem with the 1997 Gillig Low Floor?

There are not enough complaints to tell.

How many recalls does the 1997 Gillig Low Floor have?

6 recalls, covering exterior lighting, engine and engine cooling and electrical system.

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