The harley davidson police motorcycle flhpi road king is starting to show wear marks on its' brake lines. The constant turning of the forks has rubbed the rubber lines to the point where it leaks. The brake lines are routed at the factory behind the headlamp assembly which pushes onto the brake lines. The manufacturer should redesign or reroute these lines so when applying for brakes they will stop before an officer or private citizen crashes. The consumer stated he has 34 other motorcycles with similar wear patterns. Updated 07/13/10.*jb
The worst 2005 Harley-Davidson Flhpi problems
Ranked by number of owner complaints. Mileage and cost come from what owners wrote.
- Brakes1
Problems by type
Tap a problem to see which part fails, at what mileage and in which other years.
- Brakes1
Recalls 2
Service brakes, hydraulic: antilock/traction control/electronic limited slip
- What is wrong
- Harley-davidson is recalling 5,947 my 2005-2007 flhp, flhpi, flhtp, flhtpi, flhpe and flhpei police and escort motorcycles equipped with anti-lock brake systems (ABS). Inconsistencies in the routing of the brake lines can cause abrasion of the brake lines and hoses. In some cases, this condition has caused brake fluid leaks.
- Risk
- Loss of brake fluid could lead to loss of brake function, which could lead to a crash resulting in injury or death.
- Remedy
- Dealers will inspect and replace the brake lines, if necessary. Brake line retention and clutch cable positioning devices will also be installed to prevent future abrasion to the brake lines. The recall began on february 29, 2008. Owners may contact harley-davidson at 1‑414‑342‑4680.
Recall number 08V090000 · Recall details
Service brakes, hydraulic: antilock/traction control/electronic limited slip
- What is wrong
- On certain police and escort motorcycles, the anti-lock brake system (ABS) lines may have been reversed during installation procedures.
- Risk
- This could cause the front brake to lock up if an ABS event is triggered, which could result in a crash,
- Remedy
- Dealers will inspect and re-route the ABS brake lines free of charge. The recall began on june 24, 2005. Owners may contact harley davidson at 1‑414‑343‑4056.
Recall number 05V293000 · Recall details
Technical service bulletins for the 2005 Harley-Davidson Flhpi 7
Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.
- Battery warranty guidelines
- Market specific battery introduction
- Digital technician II - updates and release notes
- Genuine motor parts and motor accessories bulletin PAB1158: oil filter packaging and case quantity update
- Digital technician II - updates and release notes
- Genuine motor parts and motor accessories bulletin PAB1146: 68193-95 bulb wedge, fender tip lamp.
- Police – Speaker Bracket
What 2005 Harley-Davidson Flhpi owners say
Most recent owner complaints, unedited.
Compare the 2005 Harley-Davidson Flhpi
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Questions about the 2005 Harley-Davidson Flhpi
Is the 2005 Harley-Davidson Flhpi reliable?
Owners have filed 1 complaint about the 2005 Harley-Davidson Flhpi, close to a typical Flhpi model year.
What is the most common problem with the 2005 Harley-Davidson Flhpi?
Brakes, with 1 complaint.
How many recalls does the 2005 Harley-Davidson Flhpi have?
2 recalls, covering service brakes, hydraulic.
Was there a recall on the 2005 Harley-Davidson Flhpi brakes?
Yes, 2 recalls: 08V090000, 05V293000. Check your VIN to see if your car still needs the free repair.
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