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2005 Harley-Davidson Touring problems

The most common problem on the 2005 Harley-Davidson Touring is electrical system, typically around 2,500 miles. It has 2.3 times the complaints of a typical Touring model year.

Typical year2.3x the typical complaints
Owner complaints
14
Recalls
2
Service bulletins
2
Worst area
Electrical

The worst 2005 Harley-Davidson Touring problems

Ranked by number of owner complaints. Mileage and cost come from what owners wrote.

  • Electrical
    6
  • Acceleration
    2
  • Engine
    2
  • Suspension
    2
  • Body
    1

Problems by type

Tap a problem to see which part fails, at what mileage and in which other years.

  • Electrical
    6
  • Acceleration
    2
  • Engine
    2
  • Suspension
    2
  • Body
    1
  • Transmission
    1

Recalls 2

Fuel system, gasoline: carburetor systemReported December 23, 2004 · 9,501 vehicles affected
What is wrong
Certain motorcycles may have been produced with defective fuel shut-off valves. The functionality of the 'on' position and the 'reserve' position of the valve may have been reversed.
Risk
If the bike were operating with the valve in the 'on' position, the bike could run out of fuel, the expected fuel reserve will not be available. This could lead to the driver running out of gas without warning, increasing the risk of a crash.
Remedy
Dealers will inspect the fuel valve and replace it, if necessary. The recall began february 7, 2005. Owners should contact harley-davidson at 1‑414‑342‑4080.

Recall number 04V607000 · Recall details

Fuel system, gasoline: storage: tank assemblyReported September 30, 2004 · 2,828 vehicles affected
What is wrong
On certain motorcycles, a condition occurs that could allow pressure to build up in the fuel tank. On fuel injected vehicles, this condition could cause fuel to spray out unexpectedly when the fuel cap is removed. On carbureted vehicles, excessive fuel could be transferred to the carburetor, which would eventually allow fuel to drip from the air cleaner.
Risk
These situations could cause serious personal injury or create a fire hazard for persons or property on or near the motorcycle.
Remedy
Dealers will test each canister for blockage, then replace as necessary. The recall began november 4, 2004. Owners should contact harley-davidson at 1‑414‑343‑4056.

Recall number 04V465000 · Recall details

See all 2 recalls for the 2005 Harley-Davidson Touring

Technical service bulletins for the 2005 Harley-Davidson Touring 2

Bulletins tell dealers how to fix known problems. A warranty extension means the manufacturer pays for that repair for longer.

What 2005 Harley-Davidson Touring owners say

Most recent owner complaints, unedited.

Filed Sep 26, 2005 · Electrical · 9,000 miles · GA

The horn on my 2005 harley davidson flhtcui does not work properly. The horn is very muffled and is only audible for approx 50 feet. *8nm

Filed Sep 23, 2005 · Electrical · 2,500 miles · FL

Horn continually fails to operate. Have taken it to the dealer multiple times only to be told that it is a chronic problem with 2005 harley davidson motorcycles and there is no fix.

Filed Sep 23, 2005 · Electrical · 5,400 miles · TX

Faulty horn on harley davidson motorcycles(flht),safety hazard,works intermittently.

Filed Sep 22, 2005 · Electrical · 200 miles · MD

The horn on my 05 harley davidson motorcyle does not work. The dealership and all the other dealerships that service harley davidson's in the area know of no fix for the problem. They say all the new bikes have disfunctional horns and the replacement parts are just as bad. It is very important to have a functional horn on a motorcycle because people simply don't always see us and we need to let them know we're in the lane they are trying to occupy. Especially in dc traffic.

Filed Sep 22, 2005 · Electrical · 100 miles · TX

The horn on my brand new 2005 harley-davidson ultra classic has not worked properly since I have had the bike and the dealership where I purchased the bike told me that they cannot repair the horn.

Filed Sep 2, 2005 · Body · 650 miles · PA

Dt: the consumer stated while riding his bike, the connection pin came out of the mounting bracket and the saddle bag dragged on the ground. He was traveling at 60 MPH. He says there was no warning. The dealers first response was this could not happen. The dealer was able to duplicate the problem. Dealer and manufacturer were called and he is waiting for them to get back to him. He said it appears they are not cooperating with each other to resolve the problem.*jb updated 11/2/2005 - the dealer/manufacturer have since replaced the damaged bag under warranty. The consumer was unable to determine if the dealer installed the pin improperly or if the pin was defective.

Filed Aug 3, 2005 · Suspension · 2,300 miles · OH · crash · 1 injury

Motorcycle developed a high speed wobble,was traveling in nevada ir15 at approximately 90 MPH,handlebars went violently right and left. Could not stop them from moving back and forth. Motorcycle forced me to the road,first impact was the right side of motorcycle. The motorcycle forced me to the ground.

Filed Jul 29, 2005 · Acceleration · 3,600 miles · VA

While driving on the interstate at approximately 60 MPH the cruise control started to accelerate t on its own. I could not get it to turn off until it hit 85 MPH. After that the cruise control was inoperable until the power was turned off.

Filed Jul 26, 2005 · Electrical · 19,475 miles · IL

Dt: while traveling on the highway lost all electrical power. Then, power restored in a short period of time. This happened 3 times. Discovered that a grounded wiring leading to the front fender running light rubbed against the tire removing the insulation, which resulted in the failure. Took vehicle to dealer to determine why vehicle lost electrical power. Was unable to obtain computer codes diagnosticians. Took vehicle home, and there discovered the wiring problem. There was a rubbing sound at low speeds, indicating a wiring problem. There was a previous the federal safety agency recall 02v002000 repairs for the same reason an 2001, harley, but recall did not apply to 2005 model. 2005. Consumer made repairs at home. Had not contacted harley davidson.

Filed Jul 19, 2005 · Engine · WA

Bought vehicle brand new on 04/08/05. Vehicle engine pings at normal operating RPM, took vehicle to dealer, dealer was able to hear noise but did not know how to fix, dealer contacted manufacture, they sent a representative to drive the vehicle, the factory rep. Said the sound was normal due to emissions. I have 2 friends who have same year and model bikes and there bikes do not ping. I contacted the general manager of the dealership and harley davidson customer service, their responses were if the rep. Said it was normal then it was normal. If normal, why do other bikes not do this, and I know that pinging is not good for a engine. I would never be able to sell this machine in the future with it pinging like this, I am very unhappy with this answer, the dealer and the manufacture, I feel like I made a very bad decision in purchasing this vehicle. If the dealer offered test rides (which they don't), I never would have bought this bike making this noise.

Compare the 2005 Harley-Davidson Touring

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Questions about the 2005 Harley-Davidson Touring

Is the 2005 Harley-Davidson Touring reliable?

Owners have filed 14 complaints about the 2005 Harley-Davidson Touring, 2.3 times a typical Touring model year.

What is the most common problem with the 2005 Harley-Davidson Touring?

Electrical system, with 6 complaints, typically around 2,500 miles. Next is acceleration (2).

How many recalls does the 2005 Harley-Davidson Touring have?

2 recalls, covering fuel system, gasoline.

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