2002 Honda GL1800 problems

What is wrong

American Honda Motor Co., Inc. (Honda) is recalling certain model year 2001-2010 and 2012-2015 GL1800, 2001-2005 GL1800A and 2013-2015 GL1800B motorcycles. The rear brakes of the affected motorcycles may drag after the brakes are released.

Risk

A rear brake that drags may increase the risk of a vehicle crash. Additionally, extended riding with the rear brake dragging could generate enough heat to result in a fire.

Remedy

Honda will notify owners, and dealers will replace the secondary brake master cylinder and the rear brake master cylinder, and flush the brake fluid, free of charge. The recall began on December 7, 2015. Owners may contact Honda customer service at 1‑866‑784‑1870. Honda's number for this recall is JV6. Note: This recall supercedes recall 14V‑472.

Recall number 15V700000 · Recall details

What is wrong

Honda is recalling certain model year 2001-2010, and model year 2012 gl1800 goldwing motorcycles. Under certain conditions, there is a possibility that the combined braking system's secondary master cylinder may cause the rear brake to drag.

Risk

Unexpected braking increases the risk of a crash, and riding the motorcycle with the rear brake dragging may generate enough heat to cause the rear brake to catch fire.

Remedy

Honda will notify owners, and dealers will inspect the secondary master cylinder and if necessary, replace it, free of charge. The safety recall began on january 6, 2012. Owners may contact honda customer service at 1‑866‑784‑1870.

Recall number 11V567000 · Recall details

What is wrong

On some motorcycles, certain frame welds do not meet manufacturing specifications. High loads created when riding on rough road surfaces or through potholes can cause the affected welds to crack.

Risk

The welded area could break, resulting in rear suspension collapse or lower cross member separation, increasing the risk of a crash.

Remedy

Dealers will inspect and, if necessary, reinforce the welds on 2001-2002 motorcycles free of charge. On 2003-2004 motorcycles, the units will be repaired, no inspection will be necessary. The recall began on february 9, 2005. Owners may contact honda at 1‑866‑784‑1870.

Recall number 05V027000 · Recall details

What is wrong

Certain motorcycles equipped with combined-brake systems have a proportioning control valve (pcv) that mechanically proportions brake force when the rear brake is applied. A seal in some pcvs is improperly shaped, and brake fluid leakage may occur.

Risk

If the motorcycle continues to be used after a leak occurs, the rear brake would eventually become inoperative. A loss of rear brake force could increase the risk of a crash.

Remedy

Dealers will inspect the rear brake forleakage. If leakage is confirmed, the dealer will replace the pcv free of charge. The recall began on january 31, 2005. Owners may contact honda at 866‑784‑1870.

Recall number 05V010000 · Recall details

What is wrong

On some motorcycles, certain frame welds do not meet manufacturing specifications. High loads created when riding on rough road surfaces or through potholes can cause the affected welds to crack.

Risk

The welded area could break, resulting in rear suspension collapse or lower cross member separation, increasing the risk of a crash.

Remedy

Dealers will inspect and reinforce the welds on all frames. Owner notification began during october 2003. Owners should contact honda at 1‑866‑784‑1870.

Recall number 03V350000 · Recall details

What is wrong

On certain motorcycles, the bank angle sensors designed to shut off the fuel pump and the engine electrical power in the event the motorcycle falls over, were installed using the wrong size screws allowing the screws to eventually detach from their mounting point.

Risk

If the sensor detaches, the engine will stop unexpectedly. Sudden loss of engine power, especially while turning, could cause a crash.

Remedy

Dealers will inspect the mounting screw size and, if necessary, install screws of the correct size. Owner notification began december 23, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact honda at 1‑800‑289‑8226.

Recall number 02V340000 · Recall details

the federal safety agency opened Audit Query (AQ) 12-001 to determine whether Southern Honda Powersports (Southern Honda) of Chattanooga, Tennessee, had complied with the requirements of the National Traffic and Motor Vehicle Safety Act, as amended, 49 U.S.C. Chapter 301 (Safety Act) and its implementing regulations. The Safety Act requires, among other things, that a motor vehicle or equipment manufacturer notify its dealers of defects related to motor vehicle safety and non-compliances with federal motor vehicle safety standards.In turn, a dealer may not sell and deliver a new vehicle subject to a recall unless the recall remedy has been performed.(see 49 U.S.C. 30120(i); 49 C.F.R. 573.11)the federal safety agency issued an information request to Southern Honda on May 14, 2012 to which they responded on July 6, 2012.the federal safety agency?s inquiry led it to believe that Southern Honda had failed to complete the requirements of five recalls that required inspections and/or repairs of motorcycles prior to their sale or delivery.the federal safety agency believes that 329 motorcycles affected by recalls had not been inspected and/or repaired prior to their sale and delivery between 2007 and 2012.The agency is unaware of any deaths or injuries involving these vehicles.the federal safety agency concluded that it had a potential civil penalty claim against Southern Honda for violations of the Safety Act.Southern Honda denied any violations of the Safety Act.In order to settle this matter, Southern Honda agreed to pay a civil penalty in the amount of $125,000, to be paid in five annual installments.This AQ is closed.

AQ12001

Honda is amending the scope of 03v‑350 to add 34,919 potentially affected gl1800 gold wing motorcycles.the initial recall range included frames manufactured with one of a number of welding processes.honda believed, on the basis of data available at that time, that only those gl's built with that one process were at risk of failure.with the original recall (in september, 2003), honda introduced yet another weld process.subsequently, honda became aware of incidents involving gl's not included in the original recall, built using another early welding process.thus, honda has decided to recall all gl1800's built prior to september 20, 2003 regardless of what weld process was being used at the time.this recall expansion affects the 2001, 2002, 2003 and 2004 model years and the total number of affected u.s. Gl1800 motorcycles increases from 8,196 to 43,115.

RQ04009

The subject motorcycles, introduced with the 2001 model year, utilize an aluminum frame individually welded by honda employees in the company?s marysville, ohio assembly plant.the federal safety agency/odi opened this investigation after learning that some 2002 model year gl1800?s were experiencing rear suspension collapse when the lowest crossmember would completely separate from the frame.it appeared the crossmember was separating due to sub-standard welding of the crossmember to the frame. On september 4, 2003 honda briefed odi staff and advised that the subject weld failures resulted from a combination of production line changes that took effect on march 1, 2002.these changes were:1) few, if any, reinforcing tig welds applied to the crossmember mig welds; 2) a relatively inexperienced welder began welding frames as of that date; and 3) a less robust weld quality control inspection was introduced.effective september 11, 2002 honda addressed these assembly line issues.on september 16, 2003 honda advised the federal safety agency/odi that it was conducting a safety recall of all myr 2002/2003 gl1800?s built from march 1, 2002 through september 10, 2002.this is a worldwiderecall involving 9,521 motorcycles, of which 8,196 are in the united states.for more information concerning both honda?s september 4th briefing and the recall, please refer to the federal safety agency?s october 2, 2003 memo.based on information provided by honda concerning the production line changes; the field performance of all 2001-2003 gl1800?s; and the federal safety agency?s independent information gathering activities; the scope of honda?s recall appears justified.odi will closely monitor subject crossmember weld integrity for bikes built outside the recall scope, as well as the effectiveness of honda?s recall remedy for those bikes within it, and will take additional action if warranted by future developments.

PE03039

See the attached report with odi'sfindings.

PE02077