While driving I smelled gasoline then it turned to a burnt smell, engine turned off. Got to side of the road and engine caught fire. Firetrucks and police arrived. Car is totaled entire engine bay was up in flames. Car has been towed.
2016 Hyundai Santa Fe Sport: fire, smoke or burning smell
11 of the 72 complaints about the 2016 Hyundai Santa Fe Sport describe fire, smoke or burning smell.
- owner complaints
- 11
- of this car's complaints
- 15%
- recalls
- 0
Fire, smoke or burning smell by model year
What owners say
The contact owns a 2016 Hyundai Santa Fe Sport. The contact stated that while driving approximately 65 MPH and attempting to overtake another vehicle, the vehicle lost automotive power and decelerated with the check engine, battery, and oil warning lights illuminated. The vehicle was parked on the shoulder of the highway, and smoke was coming from under the hood of the vehicle. The contact stated that after parking on the shoulder, the brakes erroneously activated, and the vehicle failed to move forward. The contact stated that moments later there were flames and smoke was coming from under the hood. The contact exited the vehicle. The Fire Department was called to the scene, and the flames were extinguished by the firemen. The vehicle was destroyed in the fire. The vehicle was later towed to the residence. The cause of the failure was not yet determined. The manufacturer and local dealer were not contacted. The failure mileage was 105,225.
After driving the vehicle around all day, I parked it and turned it off and then it set on fire.
The vehicle is a 2016 Hyundai Santa Fe Sport. It had previously been included in an engine-fire-related recall/service campaign, and Hyundai replaced the engine between approximately October 2024 and January 2025 at about 113,000 miles. About 10,000 miles and 14 months later, the vehicle developed engine/performance problems. A Hyundai dealership service center performed about $6,500 in repairs, including installation of a new transmission, and represented that the engine and transmission had a lifetime guarantee. One day after the vehicle was returned from the dealership, the engine compartment caught fire while the vehicle was being driven. The fire rapidly escalated, the vehicle exploded/burned, and the vehicle was destroyed down to the frame. The occupants escaped, but the incident created an immediate risk of serious injury or death. The failed component appears to involve the engine, engine compartment, fuel/oil/electrical systems, transmission-related repair area, or another drivetrain component. The vehicle remains may be available for inspection depending on insurance/tow/storage status. The vehicle had recently been repaired and inspected by a Hyundai dealership service center. This incident raises concern that the recall-related engine-fire risk, replacement engine, recent dealership repairs, transmission installation, or related components may have failed and created a serious fire hazard.
I turned off the car and went inside the house. I was outside and could smell smoke. I walked to the front of the house and saw my neighbor who was calling 911 due to flames from my engine. The flames reached the yard and my garage where minor damage occurred. The vehicle was completely engulfed in flames before the fire department extinguished it.
Six weeks ago the alternator and battery had also been replaced. My Hyundai Santa Fe Sport turbo engine, exhibited a persistent rubber-like odor for approximately three weeks after the latest maintenance. During this period, the push-start button intermittently failed, requiring multiple attempts to engage, and the vehicle experienced noticeable shaking. After being parked, smoke began to emerge from under the hood, followed by visible flames. Within roughly 3-5mins minutes, the vehicle was completely engulfed in fire and blew up 6 times. Notably, the car had undergone significant repairs in the past year, including an engine replacement, starter, OEM parts, O2 sensors, brakes, valve cover gasket, new tires, and routine oil changes.
As we were driving down the interstate we began to see smoke coming out our vents and after a few seconds saw flames coming from the passenger side of car. We quickly tried to pull over but brakes weren’t working. Safely pulled into grass median. Luckily we were able to quickly exit through the driver door. After about 30 seconds the car was engulfed in flames.
Engine caught fire while driving. Vehicle is a total loss as fire department did not arrive for 20 min. Currently at a Copart yard in Gainesville, ga. Lucky I was on a rural road and my dog and I were able to get out of car. Only injury is cough that has not gone away after 4 weeks. No warning lights, but did smell what seemed like burning brake fluid prior to fire. Both Hyundai and Farmers insurance have inspected the car. Of note is that Hyundai replaced the engine at around 60k miles due to engine oiling issues.
This Hyundai had the motor replaced with a Hyundai recall... they did not replace the one-time use fuel line that HAS to be replaced when removed. Started leaking fuel out of that line. while I was driving the fuel from the line caught the exhaust on fire and within seconds had flames engulf the car.
Car was stolen.Car was send to body shop for repairs.Car was started at body shop after battery was replaced.Car was driven out of shop after repairs.After going less than 1000feet car shut down.Tried to start Hyundia and smoke poured out from up hood.It looked as if car was going to burst into flames.I did not raise hood and smoke died down.Wrecker returned car to body shop.They checked car and engine was completely locked up.Geico sented car to Thornton Road Hyundai Lithia Springs,Georgia for engine replacement.
Vehicle caught fire spontaneously at a parking lot. Car was just serviced and inspected a month prior at the hyundai dealer where I purchased it and had no problems reported. Car was parked at the time of the incident. From the initial report from the fire department the cause of the fire was a mechanical issue. The vehicle was a total loss.
Service bulletins that may apply
- Intermittent airbag warning light and DTC(s) B1763 (OCS ECU Defect), and/or B1764 (OCS Mat Defect) may be...
- In response to this trend, we engineered a software upgrade that addresses the social media theft method...
- This bulletin provides the service procedure for installation of a key cylinder reinforcement protector...
- In addition to the Anti-Theft software provided under Service Campaign 993 (TSB 24-01-009H-1), a zinc...
- Upon customer's request ONLY, the Technical Service Bulletin (TSB) 25-01-089H provides the service...
- A class settlement against Hyundai Motor America (“HMA”) that had alleged that certain 2011 – 2022 model...
- Hyundai has launched an anti-theft software upgrade and window decal campaign (Campaign 993), combined...
- This bulletin provides the service procedure to: 1) Upgrade the IBU/BCM (Integrated Body Control Unit/Body...
Related recalls
No recalls on record for this model year.
Questions about the 2016 Hyundai Santa Fe Sport fire or smoke
Is fire, smoke or burning smell a common problem on the 2016 Hyundai Santa Fe Sport?
11 of 72 owner complaints about the 2016 Hyundai Santa Fe Sport (15%) mention fire, smoke or burning smell. The model year with the most reports is 2018.
Is there a recall or service bulletin for this on the 2016 Hyundai Santa Fe Sport?
There are 0 recalls and 33 service bulletins for the same area of the car. Check them below with your VIN.
Other symptoms on the 2016 Hyundai Santa Fe Sport
Check engine light 20Engine failure 20Knocking 15Loss of power 9Stalling 8
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