The front subframe has a hole in it it rusted for some reason and upon research there was a recall on this particular issue but now there isn’t one. I went to two dealerships and they informed me that Hyundai had recalls on this issue that’s why I’m confused on why when I search by my VIN there isn’t any open recalls. Just because they isn’t any open recalls on this doesn’t mean that people aren’t still experiencing this issue.
2004 Hyundai Sonata body problems
47 complaints (23% of all complaints for this car). Typical mileage when it fails: 98,000. 2 crashes reported.
- owner complaints
- 47
- of this car's complaints
- 23%
- typical mileage
- 98,000
- crashes
- 2
- recalls
- 0
Which part fails
- Body22
- Frame and members: underbody shields7
- Frame and members3
- Body: door3
At what mileage
Complaints by mileage at the time of the problem.
0k-25k
25k-50k
50k-75k
75k-100k
100k-125k
125k-150k
150k-175k
175k-200k
200k+
Hyundai Sonata body problems in other years
Related recalls
No recalls on record for this model year.
Related investigations
Front sub-frame corrosion
In a letter dated april 14, 2009, hyundai-kia america technical center, inc (hyundai) notified the federal safety agency that hyundaiis conducting a safety recall of model year (my) 1999 through 2004 hyundai sonata vehicles manufactured prior to november 20, 2003 that are registered and operated in the following salt belt states and the district of columbia: connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, and wisconsin.hyundai is recalling the vehicles to remedy a condition where internal corrosion of the front subframe may lead to separation of the lower control arm at the forward mounting point and/or separation of the axle from the transaxle.this could result in a loss of vehicle control and/or vehicle disablement. The subframes will be inspected in the recalled vehicles using a procedure developed by hyundai to measure metal thickness.parts with perforations from corrosion or with metal below the specified thickness will be replaced with redesigned subframes.if the minimum metal thickness is met, drainage holes and rust proofing material will be added to the existing subframe. Odi's analysis of complaint data revealed that 98% of the consumer complaints were from vehicles either originally sold or operated in saltbelt states. Similarly 99.7% of the warranty claims were from vehicles originally sold or operated in saltbelt states.odi identified 105 reports of lower control arm detachment and/or axle separation from the transaxle through analysis of warranty and complaint information and consumer interviews.one hundred three (103) of the 105 incidents involved vehicles in states covered by the recall.in addition to the subject vehicles, hyundai also noted in the april 14, 2009 letter that my 2001 through 2004 xg300 and xg350 were also being recalled as they were manufactured with subframes similar in design the subject vehicles.based on hyundai's decision to conduct a safety recall this engineering analysis is closed.
EA08016
What 2004 Hyundai Sonata owners say
Most recent owner complaints, unedited.
The contact owns a 2004 Hyundai Sonata. The contact stated that while driving the vehicle, she noticed that her brakes were failing. The contact stated that she drove her vehicle to an independent mechanic who attempted to replace the brakes however, the mechanic informed her that her vehicle had a lot of corrosion on the brakes, and underneath the vehicle, which caused the brakes to fail. The contact stated that the mechanic did fabrication and installation of the brake line. The contact stated that she then took her vehicle to be inspected and was informed that the corrosion on the vehicle was too severe and the vehicle would not pass State Inspection. The vehicle was taken to the dealer and the contact was informed that the VIN was not included in the federal safety agency Campaign Number: 09V124000 (Suspension). The vehicle was not repaired. The manufacturer was not contacted. The approximate failure mileage was 122,000
Tl* the contact owns a 2004 hyundai sonata. The contact stated that while at the local dealer faulkner hyundai (11500 roosevelt blvd, philadelphia) for routine maintenance, it was discovered that the k-frame had sustained severe rusting and corrosion. The cause of the failure was not determined and the vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 73,000.
Tl* the contact owns a 2004 hyundai sonata. The contact noticed that the subframe was rusted, which caused the front driver and passenger tires to detach. The vehicle was taken to reliable hyundai (438 s ingram mill rd, springfield, mo 65802) where they informed the contact the vehicle was too old and unable to be repaired. The front tires were replaced; however, the subframe remained rusted. The tires needed to be replaced four times. The manufacturer was notified of the failure and informed the contact that the VIN was not included in the federal safety agency campaign number: 09v124000 (suspension). The approximate failure mileage was 207,000.
Tl* the contact owns a 2004 hyundai sonata. While the vehicle was undergoing routine maintenance, an independent mechanic diagnosed that there was extensive rust and corrosion concerning the front frame, rear frame, near the front passenger side tire, and near the front rear tire tie rods pertaining to the subframe. The independent mechanic advised the contact to call the manufacturer for a recommendation. The manufacturer had key hyundai of salem (470 s broadway, salem, nh 03079, (603) 841-3099) schedule an appointment on august 28, 2018 to diagnose and repair the vehicle. The contact was not included in the federal safety agency action number: ea08016 (suspension, structure) and the federal safety agency campaign number: 09v124000 (suspension). The manufacturer provided no remedy and advised that the dealer repair the vehicle. The failure mileage was not available.
Worn rear tires prompted purchase of new tires. Tire technicians noted that the frame was cracked and that the vehice is unsafe to drive. Both rear tires are in jeopardy but the rear passenger side is by far the worse. Vehicle had been making odd noises especially when turning and some vibration at spweds over 40mph. Fortunately the the tires didn't fall off while in motion.
Tl* the contact owns a 2004 hyundai sonata. While driving unknown speeds, the steering was unstable and the vehicle shook. The check engine indicator illuminated. The vehicle was taken to an independent mechanic who diagnosed that the cradle had a large rust spot. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was 188,000.
Tl* the contact owns a 2004 hyundai sonata. While the vehicle was undergoing routine service, the technician noticed that underneath the front of the vehicle was severe corrosion and perforation that needed to be replaced. The vehicle was not repaired. The VIN was not included in the federal safety agency campaign number: 09v124000 (suspension). The manufacturer was made aware of the failure. The approximate failure mileage was 143,000.
Tl* the contact owns a 2004 hyundai sonata. The contact stated that the vehicle had severe rust on the subframe. The VIN was not included in the federal safety agency campaign number: 09v124000 (suspension). After contacting the dealer and the manufacturer on multiple occasions, the contact was informed that the remedy needed to repair the vehicle had not yet been determined. The contact indicated that the manufacturer took too long to provide the remedy. The contact experienced the failure listed in the recall. The failure mileage was 75,000. Parts distribution disconnect.
Front lower control arm broke due to rust while being driven. Pulled off the road and called tow truck. Operator told me to look up sonata recalls because it looked like one. It was recall # 09v124000. Called local dealership 6 times in two days always going to answering machine. Third day drove to dealership. They told me to bring it in and they would look at it. Tow guy said every time it it was moved more damage would be done. He didn't want the responsibility. Dealership wouldn't pick it up. Tow guy called another dealership and he brought it there (8/20/16) five days after the breakdown. After 5 days second dealership said it was a recall item and said to call hyundai america. Began discussions with hyundai america- many calls- and after over 60 days they decided it was between the dealership and some other department of hyundai america and they couldn't do anything. Dealership gave me another # to call but that # had no knowledge of my case. The expense of being without the car has been quite draining. Case # with hyundai america is 9566309. I would like the car completely repaired but can't get anyone to do anything. Thanks
Questions about the 2004 Hyundai Sonata body
Does the 2004 Hyundai Sonata have body problems?
Owners have filed 47 complaints about the body of the 2004 Hyundai Sonata, 23% of all its complaints.
At what mileage do 2004 Hyundai Sonata body problems start?
The typical (median) mileage in owner complaints is 98,000 miles.
Was there a recall on the 2004 Hyundai Sonata body?
There is no recall for this problem on this model year.
What year does the Hyundai Sonata have the most body problems?
The Hyundai Sonata model years with the most body complaints are 2010 (164 complaints), 2000 (109 complaints) and 2002 (88 complaints).
Other 2004 Hyundai Sonata problems
Suspension 56Airbags 46Electrical 17Brakes 16Steering 13Wheels 13Locks 12Engine 10Transmission 10Fuel system 8Acceleration 5Lights 5Seat belts 4Visibility 4Tires 3Seats 2
VIN decoder
See the problems and recalls for an exact car
Buying a used 2004 Hyundai Sonata?
Check the exact car before you pay: accidents, salvage or flood titles, odometer readings and previous owners.
Check its history