2015 Hyundai Sonata: engine failure

Filed Nov 2, 2026 · Engine · FL

I am writing to formally report a serious and potentially dangerous safety issue involving my 2015 Hyundai Sonata. At approximately 93,000 miles, my vehicle experienced a complete engine failure, which resulted in Hyundai replacing the engine. Unfortunately, I am now experiencing another serious mechanical or electrical malfunction. While I am driving, my vehicle unexpectedly shuts off completely. When this happens, I cannot restart it immediately. I must wait approximately two to five minutes before the vehicle will restart. This situation is extremely concerning because it exposes me, my passengers, and other motorists to a significant safety risk. An unexpected shutdown while traveling on a public roadway could result in a serious accident. Given the vehicle's previous engine failure and Hyundai's subsequent engine replacement, I am requesting a thorough investigation into whether the current malfunction is connected to the replacement engine, its associated components, or another underlying defect. Specifically, I am requesting: A comprehensive diagnostic inspection to identify the cause of the unexpected shutdowns and delayed restarts. A review of the vehicle's previous engine replacement and repair history. Verification of all applicable warranties, extended engine coverage, recalls, and service campaigns. Written documentation of the diagnostic findings and the recommended corrective action. Consideration of full warranty coverage or goodwill assistance for repairs associated with the previous engine replacement or any covered defect. Assistance with safe transportation or towing, given the risk of driving the vehicle in its current condition. I have a dealership service visit scheduled for Saturday, November 7, 2026, and I am notifying Hyundai in advance to ensure that this serious safety concern is formally documented. I respectfully request written acknowledgment of this complaint, a case number, and confirmation that the dealership will inve

Filed Oct 28, 2026 · Brakes, Electrical · CO

On Wednesday, October 21, 2026, our 2015 Hyundai Sonata with the 2.4L Theta II GDI engine suffered a sudden, complete engine seizure while traveling about 75 mph on I-25 Southbound near Castle Rock, CO. A family member was driving. Warning lights across the car began flashing, the engine made a loud grinding noise, and the brakes stopped working. Over a long distance, the driver was able to get the car onto the shoulder and bring it to a stop, then engage the parking brake. There was no collision and no injuries, only because traffic was light. The car was towed to a repair shop, then transferred to a second shop, which determined the engine had seized and requires full replacement. This vehicle is covered by Hyundai's Theta II GDI engine campaigns for connecting rod bearing failure. On October 26, 2026, Hyundai told us the Knock Sensor Detection System software update (Campaign 953) was never completed on this vehicle and declined coverage. Neither we nor the prior owners, who are family members, recall receiving any notice of this campaign. All previous check engine lights were diagnosed and repaired at independent shops, including an intake manifold replacement in April 2024, and no shop ever identified an open engine campaign. A full engine seizure at highway speed, combined with the loss of braking, creates a serious crash risk for the driver and surrounding traffic.

Filed Oct 13, 2026 · Engine · FL

Hyundai Motor America is explicitly refusing to honor the mandatory safety recall and lifetime warranty extension for a catastrophic rod bearing failure on my 2015 Hyundai Sonata (VIN [XXX]). The engine suffered a sudden internal connecting rod bearing seizure while operating, causing a complete loss of motive power and creating an immediate hazard. Hyundai Corporate Escalations issued a blanket denial solely because the vehicle carries a rebuilt title. However, the vehicle's official Hyundai portal confirms that Service Campaign 953 (the Knock Sensor Detection System software update) was successfully completed on XXX. The engine failure matches the exact factory manufacturing defect (internal oil starvation from manufacturing debris) that is the subject of the In re: Hyundai and Kia Engine Litigation. The external collision history that led to a structural/rebuilt brand has absolutely zero mechanical correlation to a sealed, internal crankshaft block defect. Hyundai is acting in bad faith by using an unrelated title status to evade a federal safety recall mandate and escape liability for a dangerous, stalling powertrain defect. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Oct 11, 2026 · Engine, Fuel system · TX

I am filing this complaint regarding transmission and drivability problems with my 2015 Hyundai Sonata 2.4L following Hyundai Campaign 9C-2. My vehicle was running and driving perfectly before this update. I have always maintained it on time, followed proper maintenance schedules, and have records documenting its maintenance history. I never experienced these transmission issues before the update. The problems began immediately after the campaign was performed. In fact, I noticed the abnormal shifting before I even left the dealership after picking up my vehicle. Since the update, the vehicle has experienced poor and abnormal shifting behavior. I contacted the dealership to report the problem and also filed a complaint directly with Hyundai Corporate. I was told that Hyundai is aware of the issue, yet my complaint remains unresolved. I also located a document online indicating that Hyundai is aware of this problem. Additionally, I have seen numerous reports from other Hyundai owners describing similar transmission problems after receiving this same update. My vehicle has approximately 82,000 miles. The engine was replaced approximately one year before this complaint. Given the vehicle's excellent operation before the update, my documented maintenance history, and the immediate onset of the problems at the dealership, I am seriously concerned that Campaign 9C-2 caused or contributed to these transmission issues. I am requesting that the federal safety agency investigate whether this software update causes or worsens transmission shifting problems in affected Hyundai vehicles. Hyundai's awareness of the reported issue and the apparent number of similar owner complaints make this especially concerning. I believe this issue deserves investigation to determine its cause, assess any potential safety risks, and establish whether corrective action

Filed Oct 2, 2026 · Engine · NC

am seeking assistance regarding a sudden and unexpected engine failure with my vehicle. The Sonata only had approximately 80,000 miles on it when the engine failed. Prior to this happening, I had never experienced any problems with the vehicle. There were no warning lights or other indications that there was an issue with the engine, and the vehicle had passed inspection. The engine failure happened completely out of the blue. I have also kept up with the vehicle’s maintenance, including regular oil changes. I recently replaced the battery and tires as well. Hyundai previously denied my claim, stating that the vehicle’s salvage title was the reason for the denial. However, I would like the circumstances of the engine failure and my maintenance history to be fully considered. The vehicle had relatively low mileage, was maintained, passed inspection, and showed no warning signs before the engine suddenly failed. I can provide maintenance records, receipts, inspection records, photographs, repair records, and any other documentation needed to support my claim.

Filed Sep 1, 2026 · Engine · VA

The engine failed due to the known recall defect, dealer confirmed loss of compression in cylinders 2 & 4. I am a federal employee stationed overseas on official duty orders, and Hyundai Motor America is delaying safety recall remedies and buyback negotiations since June 9th.

Filed Aug 10, 2026 · Engine · MI

My Hyundai Sonata engine stalled out while driving on the highway. I had it towed to a dealership with the hope they would fix the issue because it was supposed to be covered under warranty from a recall. The dealership said the engine replacement would be covered as long as they got approval from Hyundai. Hyundai apparently only asked that specific dealership for the service records that they had, didn’t even reach out to me or try to find any other service records on the vehicle and denied the claim for “neglect of maintenance” because that dealership only had records from 0-90,000 miles. The dealership got back to me and told me the news and I told them that I will get all service records from 0 miles to current. I got all those records together and sent them to the dealer. A week later they called and said Hyundai was again going to deny my request because of the same “neglect of maintenance” which isn’t true based on the records I have and they have. I have driven the vehicle less than 10,000 miles and there has been nothing wrong with it. No check engine lights ever and regular oil changes.

Filed Aug 8, 2026 · Engine · FL · fire

Vehicle: 2015 Hyundai Sonata VIN: [XXX] Mileage: ~85,000 Description of the Problem: While driving, the vehicle suddenly began producing thick smoke from under the hood without warning. I safely maneuvered to the shoulder to avoid an accident. The engine subsequently seized completely and became inoperable. My mechanic diagnosed this as a known internal manufacturing defect in the Theta II engine (connecting rod bearing failure), a widely documented issue for this model and production year. Oil and coolant levels were confirmed normal with no leaks, ruling out maintenance neglect. I initially paid for an unnecessary starter replacement before this diagnosis was confirmed. This is a serious safety hazard that could cause loss of engine power and control while driving, posing a risk to myself and other drivers on the road. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Filed Aug 5, 2026 · Engine · CA

Engine / Short block assembly / Connecting rod bearing seizure. The engine suffered a sudden, catastrophic seizure while I was actively driving on a steep incline mountain road with a cliff on one side and forest on other. The vehicle experienced an immediate, total loss of motive power, forcing an emergency maneuver onto the shoulder in 5 seconds with no power steering or power brakes, creating an extreme collision hazard on a high-speed incline. The rod bearing melted due to a manufacture defect and could have also possible caught fire in heavy fire country. The fuel pump was also leaking recently and just replaced. They are nearly $1800 for a new pump because of price gauging because they are in "high demand". The Check Engine Light was solid (not flashing) for a thermostat code (P0128) due to extreme internal friction/heat from the failing bearings. There were no flashing KSDS warnings or physical signs of engine overheating. My car was denied a new engine under a Federally Mandated Warranty explicitly stating the exact symptoms of internal engine defect that happened in my car under "owner neglect" even though I have changed my oil regularly and even before the manufacture recommended time frames to do so. I've changed the valve covers, 02 sensors, thermostats, and plenty more on this car than any other car I have ever owned proving I'm actually an exceptional owner. I remained nice to all corporate staff during this process while they denied my car proper care under a Federal Mandate. I bought this car to believe that Hyundai was a superior company in regards to warranties, price, and function as opposed to the more expensive counterparts of the same class. Which in the end has cost me way more, and almost my life. This car is dangerous and the company has done everything in their power to try to cover it up while placing blame on the very consumers that are believing in them to do better.

Filed Jul 31, 2026 · Engine · IL

Driving vehicle at slow speed crossing an intersection and engine completely shut down. The engine has completely seized and needs replaced due to a known recall. I have only owned the vehicle for 7 months. Hyundai is refusing to pay for engine replacement claiming a previous recall prior to me owning the vehicle should have been completed. I only drove the vehicle 1,000 miles in that time at nothing over 50 mph. There was no notification to me about this recall.

Filed Jul 29, 2026 · Body, Visibility · FL

I was driving my 2015 Hyundai Sonata approximately 35 mph after leaving the Hyundai dealership following an engine replacement when the hood unexpectedly flew completely open without warning. The hood struck the windshield, completely obstructing my forward visibility and creating an extremely dangerous situation. I was able to safely pull over without causing a collision, but the vehicle sustained extensive damage and was declared a total loss by my insurance company. During the same service visit in which the engine was replaced, the dealership recommended replacing the hood latches, but I declined that repair. Hyundai later informed me that the hood latching system was functioning properly after the engine replacement and that the vehicle passed its post-repair inspection and road test. Approximately one mile after leaving the dealership following the engine replacement, the hood unexpectedly opened while I was driving. There were no hood-ajar warnings, warning lights, or other indications that the hood was not properly secured before the incident. The sudden loss of visibility created a serious risk of a crash that could have resulted in severe injury or death. I am submitting this complaint because I believe this incident represents a significant vehicle safety issue that should be investigated.

Filed Jul 16, 2026 · Electrical · FL

This vehicle had a recall, 201, for the smart junction box. This was due to the blinkers not working properly. The software update was performed, however, the problem still exists. This was due to the smart junction box. Now, aside from the blinker issue, the ac stays on when the engine is turned off, lights come on by themselves, the media screen goes randomly into night mode, daylight running lights are constantly in night mode, smart junction box failure. I have not taken this to a mechanic as of yet, the dealership is aware, and I opened a case with Hyundai case #42940056, however, I have not received a call from my service advisor or Hyundai. They offered to do diagnostics, but, if these problems are not about the safety recall, I would have to pay $350 for diagnostics, unless I get the problem fixed by them. This car has 66k miles with a new engine installed at 59400 miles! At this point, I have the car parked, battery disconnected, and looking for the most efficient way to fix the problem, which must be performed by specialized equipment.