While driving down the interstate the car's engine caught fire. Melted everything in engine. When told I needed a new engine, I sold the car to a junk yard for parts. Now, I hear this recall. So pissed@
2005 Kia Sorento: engine failure
16 of the 307 complaints about the 2005 Kia Sorento describe engine failure.
- owner complaints
- 16
- of this car's complaints
- 5%
- typical repair cost reported
- $5,000
- typical mileage
- 106,000
- recalls
- 0
Engine failure by model year
What owners say
Driving across a 4 lane expressway, barely made it across, the vehicle sputters and comes to a stop after fighting with the power steering losing all control. Crankshaft pulley has damaged the engine so severe, that a new engine was put in at our expense ($5,000), gas tank was discovered to have a hole and leaking gas. Air bag light comes on and off just depends on it's mood, the display on the radio, etc. Goes away in cold weather, and now have a constant thump thump when driving as if the tire is flat. Driving for 5 months with new engine, I pressed on the accelerator quickly to pass a truck when a loud noise (sounding like the engine blew) from the engine was heard then something comes loose and hits the undercarriage so hard I can feel it through the floorboard. No smoke, no elevation in temperature. Pull over, there is now a vibration when idling but cannot see anything obvious missing. Whatever it was took chunks out of the right front tire. Brakes seemed to lock up at times and you could feel something like a pump losing air and the car slides just before the complete stop with a low groaning noise. Haven't took to the mechanic yet, but will be soon.
Tl* the contact owns a 2005 kia sorento. While driving approximately 60 MPH, the crank pulley bolt fractured without warning. The failure disabled the steering wheel, which made it difficult to control the vehicle. The contact coasted the vehicle to a stop. A certified mechanic stated that the crank pulley bolt fractured and detached from the vehicle. The contact had the vehicle towed to the dealer for repairs. After the repair, the vehicle stalled without warning and lost all steering power. The contact took the vehicle to the dealer where it was diagnosed that the engine failed and needed to be replaced. The vehicle was not repaired. The manufacturer informed the contact that the vehicle was no longer under warranty for repair. The approximate failure mileage was 100,000. Updated 10/13/16*lj
I was turning onto a street and heard a big clunk only to find out the bolt on the crankshaft broke off again on 10/29/15 as well as 7/30/13. The power steering went out & battery light came on. Lost power and everything after a big clunk! This happens all the time: there are a multitude of these same complaints: this engine was replaced in may 2010 and the harmonic balancer and pulley have been worked on twice since 2010. There is a defective bolt that was replaced with a new defective bolt. This is happening numerous times to many kia sorento owners and they are left stranded. Kia knows about it and refuses to do anything! My car is sitting at country kia in charleston, sc because the extended- warranty will not cover this defective bolt and I can't pay $5000.00 on a car that is now only worth $3000.00. I had to stay in charleston, sc an extra 2 days at my expense $79.00 /night, pay $75.00 for the tow bill and an additional $55 or $65 for the kia dealership to check it out. I had to rent a car to come back to fl as I was stranded in charleston without transportation. I cannot afford the $5000.00 for repairs and the $1500.00 to pay it off just to get the title to send this to a junk yard. The mileage just turned to 107,000 or 108,000. This is the 4th time that there was an issue on this part of this car having to do with the same issues related to this defective bolt, harmonic balancer and pulley as a result of this defective bolt. (this is only on one car). You will see how many times this is occurring to many other owners of these kia sorentos. Please read through the complaints on the following link: http://gotaclassaction.com/kia-named-in-class-action-over-first-generation-2002-2009-equipped-with-a-hyundai-manufactured-3-5l-24-valve-dohc-v6-engine/
Crank shaft bolt broke three separate times (2nd time jan. 21, 2015; 3rd time july 3, 2015) after repairs made. The last time, the car was considered irreparable due to the inevitability of failure due to faulty design of the factory made crank shaft bolt. Whole new engine needed for complete repair.
I was driving though a parking lot on late friday afternoon and heard a rattling noise coming from under the hood. So, after I parked I popped the hood, I also started to hear a squeaking noise (belts rubbing), so I drove home and parked it until monday when I took it to a local shop and they said it sounded like a pulley for the timing belt, they got it in on wednesday and called to have me come take a look at what was causing the noises when I got there, they explained that it was the crankshaft bolt that held the fly wheel on and there where two options (1)I could drive it until the bolt snapped or (2) they could try and break the bolt loose and replace it, so we went with option number 2 and after about five hours I got a call telling me that the bolt had snapped and they had tried welding a new bolt on to try and break the rest of it loose, and they had tried to drill out the bolt but with no luck, they then gave me an estimate to replace the engine with a re-manufactured engine the estimate was $6,900.00 before tax, so I called kia corporate and they took a week to come back and tell me due to the age, the mileage, and not the original owner they would not pay to replace the engine so now I'm going to join the class action law suit. Very bad engineering design to think one seer pin could hold that bolt plus it sounds like they are using a deep thread skinny shaft bolt which means the threads are holding a 15-20lbs fly wheel when that seer pin snaps, very disappointed in kia, will never buy their cars again ..updated 08/24/15
On july 13th 2013 I started financing a 2005 kia sorrento lx from a dealership in pinellas park, florida called e-z car credit. During the first month of financing the car had to be serviced for many different reasons. Over the last year and a half of financing the problems have gotten worse an more expensive. Problems include but not limited to: overheating, bad sensors, front end alignment, new water hoses, new water reservoir, thermostat, power steering, electrical. An then we come to the most recent problem. The one 1,000s upon 1,000s of customers have been having "catastrophic engine failure" broken push rods, cams destroyed, valves, pistons. Estimated cost $4000. An now that I have $7,000 invested and owe another $5,000 on my loan I am joining the class action lawsuit against kia motors.
Tl* the contact owns a 2005 kia sorento. The contact stated that while driving 30 MPH, an abnormal noise emitted from under the hood and the power steering seized. The contact discovered that none of the belts in the vehicle were moving. The failure recurred several times. The vehicle was taken to the dealer where the technician diagnosed that the crank shaft damper, harmonic balancer and the gear needed to be replaced. The manufacturer was made aware of the failure. The failure mileage was 40,000.
First incident-on august 16, 2014 while on vacation and driving from virginia to chicago ill, the vehicle start making a rattling noise coming from the front of the vehicle and warning lights came on the dash (battery, brake) and the power steering went out making the vehicle very hard to maneuver, I immediately pulled over into a fast food parking lot to check the noise and found that the harmonic balancer was loose and belts were not turning, I had the vehicle towed to a mechanic after inspection I was informed that the crank shaft gear pin had broke off to the harmonic balancer. I purchase the parts (harmonic balancer, bolt and crank shaft gear) and had the mechanic repair the vehicle and drove back to virginia. Second incident-october 2014 while my wife was driving the vehicle, she encountered the same problems the warning lights, rattling in the front of vehicle, power steering locked unable to turn vehicle, I inspected the vehicle and saw that the harmonic balancer was loose and belts were not turning, the pin in the crank shaft gear has broken again, I had the vehicle towed to the kia dealership in richmond, and they stated that I needed a new motor. After investigating complaints about this vehicle on line I found out that this problem is well documented with this make and year vehicle. If I or my wife had been on the highway at the time of this fault it could have been catastrophic. I also found that their is a class action suit against kia motors addressing the exact same fault.(civil action no. 13-006 united states district court, district of new jersey) essentially, plaintiffs claimed their vehicles were designed with a ?defective crankshaft pulley bold and balancer,? Which could result in ?breaking off the spring guide pin,? Causing ?catastrophic engine failure.? This vehicle is unsafe, a recall is warranted and kia motors needs to correct the defect.
On 8/23/2014 my family a I were in chicago we traveled there on friday 8/22/2014 from virginia in the 2005 kia sorento that I just purchased in july 2014 from pearson hyundai. While driving to my family reunion in the forest reserves the vehicle brake light and other warning lights came on, and a rattle could be heard coming from the engine, the vehicle became hard to steer and the noise from the engine became louder. I stopped the vehicle and had it towed to my families mechanic, after checking the vehicle it was found to have the pin on the crank gear broken off, and the crank bolt came loose, replaced the sprocket (crank gear), the harmonic balancer, and the bolt. I drove the vehicle back to virginia with no problem, then on october 3, 2014 while my wife was driving in richmond, va the exact same thing happened again, (warning lights, no power steering and rattling from the harmonic balancer, I had the car towed to the kia dealership on friday, they finally got back with me wed, october 8, 2014 and told me that I needed a motor cause the crank shaft is blown, prior to having it towed, I saw that the harmonic balancer was doing the exact same thing it had did in chicago and turning it I can tell that the same pin has came off the sprocket. The kia dealership wants to sell me a used engine, same as the one that is in the kia I have, I am reluctant to pay $5000.00 to replace the engine to have the same problem, that I and after further investigation a lot of kia sorento owners have suffered.
Kia sorento 2005, similar crank bolt main pulley assembly break that many, many of the others have all been complaining about and unfortunately been experiencing. This is the third time I had this very same issue repaired for substantial dollars and now my mechanic stated there is not enough thread left into the crankshaft to fix and it needs a completely rebuild or engine replacement - which in all likelihood be less expensive. There should definitely be a recall for this - as so many have the same issue. Thank god my incidents were all at slow speed because this would easily cause a crash because you loose all power steering and control.
In september 2012, traveling at 35mph my kia came to a stop. At first glance it was determined the drive belts had unfastened and the cam shaft bolt was laying on the engine pan. After inspection at kia service shop the specialist identified that the cam shaft bolt had sheered off due to the defective part: cam shaft sprocket-c, part # 23120-35701 cost $60.00. The final suggestion was to replace the bolt set, sprocket, crank angle sensor, damper pulley, auto tensioner and all drive belts a total of $2,000 repair cost. In 2014, the cost repair is now 4,000 to replace the engine because of the same exact issue but traveling over 40mpg causing more damage. The main cause of this defect derives from the small pin attached to the sprocket that turns the harmonic balancer and grinds the steel with the force of the engine into nothing. The result of this defect causes the harmonic balancer to come lose, shearing off the crank bolt first, then if traveling at low speed will follow with the repair above, however if at high speed will result in engine damage in the valves making it necessary to replace the engine at a cost of $4,000. You may refer to the following resources for more information: the kia sorento engine defect class action lawsuit case is robinson el al v. Kia motors america inc. Case no. 13-cv00006 us district court of new jersey. For a video visual of the exact defect you may refer to youtube: http://www.youtube.com/watch?v=qhll55fv2z0.
Service bulletins that may apply
- Pitstop - engine component re-use guidelines
- Pitstop: unusual fuel trim values and/or misfire codes after incorrect engine repair - this outlines the...
- Kia: intermittent MIL on with no fault code stored; information about DTC P1330
- Sorento icv replacement
- Canister close valve inspection/replacement
- Crankshaft bolt torque
- New name & maintenance schedule for evap canister vent filter
Related recalls
No recalls on record for this model year.
Questions about the 2005 Kia Sorento engine failure
Is engine failure a common problem on the 2005 Kia Sorento?
16 of 307 owner complaints about the 2005 Kia Sorento (5%) mention engine failure. The model year with the most reports is 2016.
How much does it cost to fix engine failure on the 2005 Kia Sorento?
Owners who mentioned a price put the repair at about $5,000 (median of 7 complaints that include a dollar amount). Costs vary with mileage, warranty and where the work is done.
Is there a recall or service bulletin for this on the 2005 Kia Sorento?
There are 0 recalls and 7 service bulletins for the same area of the car. Check them below with your VIN.
Other symptoms on the 2005 Kia Sorento
Headlights 63Power steering loss 32Loss of power 19Airbag light 15Ball joint 12Check engine light 12Stalling 12Grinding brakes 8Harsh shifting 8Knocking 7Won't start 7No deployment 5Fire or smoke 5Overheating 5Steering noise 5
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